{"id":739,"date":"2026-06-03T01:23:03","date_gmt":"2026-06-03T01:23:03","guid":{"rendered":"https:\/\/planetary-gearboxes.com\/?p=739"},"modified":"2026-06-03T01:23:03","modified_gmt":"2026-06-03T01:23:03","slug":"planetary-gearbox-food-processing-haccp-washdown-ip65-hygienic","status":"publish","type":"post","link":"https:\/\/planetary-gearboxes.com\/cs\/planetary-gearbox-food-processing-haccp-washdown-ip65-hygienic\/","title":{"rendered":"P\u0159esn\u00e1 planetov\u00e1 p\u0159evodovka pro zpracov\u00e1n\u00ed potravin"},"content":{"rendered":"
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Korea Ever-Power<\/span>
\nPr\u016fvodce aplikacemi pro zpracov\u00e1n\u00ed potravin<\/span><\/div>\n

P\u0159esn\u00e1 planetov\u00e1 p\u0159evodovka pro zpracov\u00e1n\u00ed potravin \u2013 Pr\u016fvodce v\u00fdb\u011brem pohonu s oplachov\u00e1n\u00edm HACCP, stupn\u011bm kryt\u00ed IP a hygienick\u00fdm postupem<\/h1>\n

Potravin\u00e1\u0159sk\u00e9 stroje b\u011b\u017e\u00ed v prost\u0159ed\u00ed, kter\u00e9 ni\u010d\u00ed standardn\u00ed pr\u016fmyslovou p\u0159esnost planetov\u00e9 p\u0159evodovky<\/a> do 2 000 hodin: denn\u00ed vysokotlak\u00e9 myt\u00ed louhem sodn\u00fdm a kyselinou peroctovou, teplotn\u00ed v\u00fdkyvy od \u221225 \u00b0C v mrazic\u00edch tunelech do 85 \u00b0C b\u011bhem cykl\u016f CIP a hygienick\u00e9 p\u0159edpisy, kter\u00e9 zakazuj\u00ed horizont\u00e1ln\u00ed prohlubn\u011b, kde se ve spoj\u00edch t\u011bsn\u011bn\u00ed s kryt\u00edm IP54 shroma\u017e\u010fuje voda a bakterie. Stanoven\u00ed kryt\u00ed IP65 s t\u011bsn\u011bn\u00edmi FKM nen\u00ed pr\u00e9miov\u00e9 \u2013 je to minim\u00e1ln\u00ed provediteln\u00e1 specifikace pro jak\u00fdkoli pohon pro zpracov\u00e1n\u00ed potravin v za\u0159\u00edzen\u00ed s certifikac\u00ed HACCP.<\/p>\n

Z\u00edskejte podporu pro specifikace zpracov\u00e1n\u00ed potravin \u2192<\/a><\/p>\n<\/div>\n<\/div>\n<\/section>\n

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P\u011bt po\u017eadavk\u016f, d\u00edky nim\u017e je zpracov\u00e1n\u00ed potravin nejn\u00e1ro\u010dn\u011bj\u0161\u00edm prost\u0159ed\u00edm pro p\u0159evodovky v pr\u016fmyslov\u00e9 automatizaci<\/h2>\n

Korejsk\u00fd sektor v\u00fdroby potravin a n\u00e1poj\u016f \u2013 \u0161est\u00fd nejv\u011bt\u0161\u00ed na sv\u011bt\u011b co do v\u00fdkonu \u2013 funguje podle protokol\u016f HACCP (anal\u00fdza rizik a kritick\u00e9 kontroln\u00ed body), kter\u00e9 na\u0159\u00eddilo korejsk\u00e9 ministerstvo pro bezpe\u010dnost potravin a l\u00e9\u010div a jsou v souladu s na\u0159\u00edzen\u00edm EU 852\/2004 a americk\u00fdm p\u0159edpisem FDA 21 CFR \u010d\u00e1st 110. Tyto protokoly vytv\u00e1\u0159ej\u00ed po\u017eadavky na mechanickou konstrukci, kter\u00e9 \u017e\u00e1dn\u00e1 jin\u00e1 pr\u016fmyslov\u00e1 aplikace sou\u010dasn\u011b neklade na p\u0159esnou servo p\u0159evodovku.<\/p>\n

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\u2460 Denn\u00ed tlakov\u00e9 myt\u00ed agresivn\u00edmi chemik\u00e1liemi<\/div>\n

Potravin\u00e1\u0159sk\u00e9 linky s certifikac\u00ed HACCP se om\u00fdvaj\u00ed 1\u20136kr\u00e1t denn\u011b hydroxidem sodn\u00fdm (NaOH, 1\u20133%), kyselinou peroctovou (PAA, 0,1\u20130,3%), roztoky chloru (200\u20131 000 ppm) a kvart\u00e9rn\u00edmi amoniov\u00fdmi slou\u010deninami \u2013 to v\u0161e p\u0159i teplot\u00e1ch vody 60\u201385 \u00b0C a tlaku 2\u20138 bar\u016f. Stupe\u0148 kryt\u00ed IP54 (ochrana proti st\u0159\u00edkaj\u00edc\u00ed vod\u011b) selh\u00e1v\u00e1 p\u0159i p\u0159\u00edm\u00e9m vystaven\u00ed tryskaj\u00edc\u00ed vod\u011b do 2 000 hodin. Jedinou sch\u016fdnou specifikac\u00ed je IP65 (EP-ZDS), kter\u00e1 odol\u00e1v\u00e1 standardn\u00edmu testu IPX5: tryska 6,3 mm, pr\u016ftok 12,5 l\/min, trval\u00fd z jak\u00e9hokoli sm\u011bru.<\/p>\n<\/div>\n

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\u2461 Materi\u00e1l t\u011bsn\u011bn\u00ed mus\u00ed b\u00fdt odoln\u00fd v\u016f\u010di dezinfek\u010dn\u00edm prost\u0159edk\u016fm na potraviny<\/div>\n

Standardn\u00ed t\u011bsn\u011bn\u00ed z NBR (nitrilu) \u2013 standardn\u00ed materi\u00e1l ve v\u011bt\u0161in\u011b pr\u016fmyslov\u00fdch p\u0159evodovek \u2013 p\u0159i kontaktu s kyselinou peroctovou bobtnaj\u00ed a tvrdnou, p\u0159i\u010dem\u017e ztr\u00e1cej\u00ed t\u011bsnic\u00ed s\u00edlu b\u011bhem 500\u20131 000 myc\u00edch cykl\u016f. T\u011bsn\u011bn\u00ed z FKM (Vitonu), standardn\u00ed u EP-ZDS, odol\u00e1vaj\u00ed cel\u00e9 \u0159ad\u011b dezinfek\u010dn\u00edch prost\u0159edk\u016f pro potravin\u00e1\u0159sk\u00fd pr\u016fmysl, v\u010detn\u011b kyseliny peroctov\u00e9, chloru a hydroxidu sodn\u00e9ho, \u200b\u200bp\u0159i provozn\u00edch teplot\u00e1ch a\u017e 200 \u00b0C. Volba jedin\u00e9ho materi\u00e1lu p\u0159edstavuje rozd\u00edl mezi t\u011bsn\u011bn\u00edm, kter\u00e9 vydr\u017e\u00ed 20 000 hodin, a t\u011bsn\u011bn\u00edm, kter\u00e9 sel\u017ee za 12 m\u011bs\u00edc\u016f.<\/p>\n<\/div>\n

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\u2462 Klasifikace maziva pro potravin\u00e1\u0159sk\u00e9 \u00fa\u010dely<\/div>\n

NSF International klasifikuje maziva pro potravin\u00e1\u0159sk\u00e9 \u00fa\u010dely do t\u0159\u00ed kategori\u00ed: H1 (p\u0159ijateln\u00fd n\u00e1hodn\u00fd kontakt s potravinami), H2 (\u017e\u00e1dn\u00fd kontakt s potravinami) a H3 (p\u0159\u00edm\u00fd kontakt s potravinami). \u0158ada EP pou\u017e\u00edv\u00e1 syntetick\u00e9 mazivo PAO ekvivalentn\u00ed H2 \u2013 vhodn\u00e9 pro zpracov\u00e1n\u00ed potravin, pokud je p\u0159evodovka um\u00edst\u011bna mimo z\u00f3nu p\u0159\u00edm\u00e9ho kontaktu s produktem. Pro p\u0159evodovky v z\u00f3n\u011b kontaktu s produktem je mazivo NSF H1 k dispozici na zvl\u00e1\u0161tn\u00ed objedn\u00e1vku (zni\u017euje jmenovitou \u017eivotnost p\u0159ibli\u017en\u011b o 301 TP3T d\u00edky ni\u017e\u0161\u00edmu obsahu aditiv EP ve formulac\u00edch schv\u00e1len\u00fdch dle H1).<\/p>\n<\/div>\n

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\u2463 Hygienick\u00fd design \u2013 \u017e\u00e1dn\u00e9 vodorovn\u00e9 plochy ani prohlubn\u011b<\/div>\n

Pokyny EHEDG (Evropsk\u00e1 skupina pro hygienick\u00e9 in\u017een\u00fdrstv\u00ed a design) zakazuj\u00ed vodorovn\u00e9 povrchy, kde se hromad\u00ed voda, prohlubn\u011b v mrtv\u00fdch z\u00f3n\u00e1ch, kde se hromad\u00ed produkty a bakterie, a hlavy vn\u011bj\u0161\u00edch z\u00e1vit\u016f, kter\u00e9 zachycuj\u00ed \u010d\u00e1stice potravin. Hlin\u00edkov\u00e1 pouzdra EP-ZDS poskytuj\u00ed hladk\u00e9 vn\u011bj\u0161\u00ed povrchy bez vy\u010dn\u00edvaj\u00edc\u00edch prvk\u016f \u2013 co\u017e je vhodn\u00e9 pro instalaci v z\u00f3n\u011b st\u0159\u00edkaj\u00edc\u00ed vody. Pro instalaci v z\u00f3n\u011b 1, kde doch\u00e1z\u00ed k p\u0159\u00edm\u00e9mu kontaktu s potravinami, se obra\u0165te na aplika\u010dn\u00ed in\u017een\u00fdrstv\u00ed spole\u010dnosti Korea Ever-Power, kde v\u00e1m sd\u011bl\u00ed mo\u017enosti nerezov\u00e9ho pouzdra nebo proveden\u00ed krytu.<\/p>\n<\/div>\n

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\u2464 Teplotn\u00ed rozsah: Z mrazic\u00edho tunelu do CIP\/SIP<\/div>\n

Jeden z\u00e1vod na zpracov\u00e1n\u00ed potravin m\u016f\u017ee vy\u017eadovat p\u0159evodovky, kter\u00e9 pracuj\u00ed p\u0159i teplot\u011b \u221225 \u00b0C v mrazic\u00edm tunelu a odolaj\u00ed oplachov\u00e9 vod\u011b o teplot\u011b 85 \u00b0C b\u011bhem jedn\u00e9 sm\u011bny. Jmenovit\u00fd provozn\u00ed rozsah teplot sk\u0159\u00edn\u011b \u0159ady EP od \u221225 \u00b0C do +90 \u00b0C pokr\u00fdv\u00e1 cel\u00fd tento rozsah \u2013 za p\u0159edpokladu, \u017ee kr\u00e1tkodob\u00fd tepeln\u00fd \u0161ok p\u0159i oplachov\u00e1n\u00ed (obvykle 5\u201315 minut) nep\u0159ekro\u010d\u00ed teplotn\u00ed limit t\u011bsn\u011bn\u00ed. T\u011bsn\u011bn\u00ed FKM (s jmenovitou hodnotou 200 \u00b0C) nemaj\u00ed probl\u00e9m s teplotou CIP\/SIP. Plastick\u00e9 mazivo PAO z\u016fst\u00e1v\u00e1 funk\u010dn\u00ed v cel\u00e9m provozn\u00edm rozsahu od \u221225 \u00b0C do +90 \u00b0C bez \u00faprav.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

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\"Plan\u00e1rn\u00ed<\/div>\n
Boky zub\u016f planetov\u00fdch kol \u0159ady EP jsou vyrobeny z kalen\u00e9 legovan\u00e9 oceli, brou\u0161en\u00e9 na kvalitu ozuben\u00ed ISO t\u0159\u00eddy 5 \u2013 stejn\u00e1 specifikace v potravin\u00e1\u0159sk\u00fdch aplikac\u00edch jako v p\u0159esn\u00fdch CNC obr\u00e1b\u011bc\u00edch stroj\u00edch. Kvalita vnit\u0159n\u00edho ozuben\u00e9ho kola se s kryt\u00edm IP nem\u011bn\u00ed; ut\u011bsn\u011bn\u00ed IP65 u EP-ZDS chr\u00e1n\u00ed tuto vnit\u0159n\u00ed p\u0159esnost p\u0159ed vn\u011bj\u0161\u00edm prost\u0159ed\u00edm potravin\u00e1\u0159sk\u00e9ho pr\u016fmyslu. Zobrazit specifikace planetov\u00e9 p\u0159evodovky \u2192<\/a><\/div>\n<\/div>\n

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Hierarchie stup\u0148\u016f kryt\u00ed IP pro potravin\u00e1\u0159sk\u00e9 prost\u0159ed\u00ed \u2013 vysv\u011btlen\u00ed IP54, IP65, IP67 a IP69K<\/h2>\n

Ve specifikac\u00edch za\u0159\u00edzen\u00ed pro zpracov\u00e1n\u00ed potravin se objevuj\u00ed \u010dty\u0159i stupn\u011b kryt\u00ed IP, z nich\u017e ka\u017ed\u00fd odpov\u00edd\u00e1 jin\u00e9 \u00farovni ochrany proti kapalin\u00e1m. Volba je ur\u010dena skute\u010dn\u00fdm profilem vystaven\u00ed p\u0159evodovky vod\u011b \u2013 nikoli obecn\u00fdm prost\u0159ed\u00edm v\u00fdrobn\u00edho prostoru. P\u0159evodovka namontovan\u00e1 nad produktovou linkou v uzav\u0159en\u00e9m krytu m\u016f\u017ee v za\u0159\u00edzen\u00ed, kter\u00e9 jinak v\u0161ude vy\u017eaduje kryt\u00ed IP65, vy\u017eadovat pouze kryt\u00ed IP54.<\/p>\n

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IP54<\/div>\n
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St\u0159\u00edk\u00e1n\u00ed z jak\u00e9hokoli sm\u011bru \u2013 NEN\u00cd vhodn\u00e9 pro myt\u00ed dle HACCP<\/div>\n

Test: Post\u0159ik z 10litrov\u00e9ho kbel\u00edku s pr\u016ftokem 0,07 l\/s. Chr\u00e1n\u00ed p\u0159ed n\u00e1hodn\u00fdm sm\u011brov\u00fdm st\u0159\u00edk\u00e1n\u00edm, ale neodol\u00e1 trval\u00e9mu kontaktu tlakov\u00e9 hadice s oplachem HACCP. V prost\u0159ed\u00ed s ka\u017edodenn\u00edm oplachov\u00e1n\u00edm umo\u017e\u0148uj\u00ed t\u011bsnic\u00ed spoje s kryt\u00edm IP54 postupn\u00fd pr\u016fnik vody, kter\u00e1 emulguje ut\u011bsn\u011bn\u00e9 mazivo b\u011bhem 2 000 hodin. Nen\u00ed vhodn\u00e9 pro \u017e\u00e1dn\u00e9 z\u00f3ny zpracov\u00e1n\u00ed potravin s pl\u00e1novan\u00fdm myt\u00edm.<\/strong> Hodnocen\u00ed EP-ZDE\/ZDF\/ZDWE\/ZDWF.<\/p>\n<\/div>\n<\/div>\n

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IP65 \u2605<\/div>\n
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Trval\u00fd proud vody z jak\u00e9hokoli sm\u011bru \u2013 dostate\u010dn\u00fd pro standardn\u00ed oplachov\u00e1n\u00ed dle HACCP<\/div>\n

Test: Tryska 6,3 mm, 12,5 l\/min ze vzd\u00e1lenosti 3 m, z libovoln\u00e9ho sm\u011bru po dobu 1 minuty na ka\u017edou stranu. To odpov\u00edd\u00e1 profilu standardn\u00edho st\u0159\u00edk\u00e1n\u00ed hadic\u00ed HACCP p\u0159i tlaku 2\u20136 bar\u016f z norm\u00e1ln\u00ed provozn\u00ed vzd\u00e1lenosti. Minim\u00e1ln\u00ed specifikace pro jakoukoli p\u0159evodovku pro zpracov\u00e1n\u00ed potravin v z\u00f3n\u011b myt\u00ed s certifikac\u00ed HACCP.<\/strong> Kryt\u00ed \u0159ady EP-ZDS \u2013 jedin\u00fd produkt \u0159ady EP s kryt\u00edm IP65.<\/p>\n<\/div>\n<\/div>\n

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IP67<\/div>\n
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Do\u010dasn\u00e9 pono\u0159en\u00ed do 1 m \u2013 pro ponorn\u00e9 aplikace nebo aplikace v ponorn\u00e9 n\u00e1dr\u017ei<\/div>\n

Zkou\u0161ka: 30minutov\u00e9 pono\u0159en\u00ed do hloubky 1 m. Vy\u017eadov\u00e1no pro p\u0159evodovky na pohonech dopravn\u00edk\u016f, kter\u00e9 proch\u00e1zej\u00ed vodn\u00edmi n\u00e1dr\u017eemi nebo \u010distic\u00edmi vanami, nebo pro pohony v \u00farovni podlahy v za\u0159\u00edzen\u00edch se stojatou vodou. Standard \u0159ady EP nezahrnuje IP67 \u2013 pro alternativn\u00ed ut\u011bsn\u011bn\u00e1 \u0159e\u0161en\u00ed, kde je vy\u017eadov\u00e1no kryt\u00ed IP67, se obra\u0165te na spole\u010dnost Korea Ever-Power.<\/p>\n<\/div>\n<\/div>\n

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IP69K<\/div>\n
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Vysokotlak\u00fd vysokoteplotn\u00ed paprsek \u2013 zlat\u00fd standard evropsk\u00e9ho potravin\u00e1\u0159sk\u00e9ho pr\u016fmyslu<\/div>\n

Zkou\u0161ka dle ISO 11158: voda o teplot\u011b 80 \u00b0C p\u0159i tlaku 80\u2013100 bar\u016f, 14\u201316 l\/min, ve vzd\u00e1lenosti 10\u201315 cm. Toto p\u0159edstavuje nejagresivn\u011bj\u0161\u00ed podm\u00ednky pr\u016fmyslov\u00e9ho tlakov\u00e9ho myt\u00ed \u2013 pou\u017e\u00edvan\u00e9 p\u0159i zpracov\u00e1n\u00ed masa, v\u00fdrob\u011b ml\u00e9\u010dn\u00fdch v\u00fdrobk\u016f a exportn\u00edch za\u0159\u00edzen\u00edch s certifikac\u00ed EU. Stupe\u0148 kryt\u00ed IP69K vy\u017eaduje specializovanou konstrukci t\u011bsn\u011bn\u00ed nad r\u00e1mec standardn\u00edch pr\u016fmyslov\u00fdch p\u0159evodovek. EP-ZDS (IP65) nem\u00e1 stupe\u0148 kryt\u00ed IP69K; pro spln\u011bn\u00ed po\u017eadavk\u016f IP69K je nutn\u00e9 dodate\u010dn\u00e9 mechanick\u00e9 t\u011bsn\u011bn\u00ed nebo ochrann\u00fd kryt kolem jednotky EP-ZDS.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Korejsk\u00fd regula\u010dn\u00ed kontext:<\/strong> Korejsk\u00e9 p\u0159edpisy MFDS (Ministerstva pro bezpe\u010dnost potravin a l\u00e9\u010div) podle z\u00e1kona o hygien\u011b potravin (\uc2dd\ud488\uc704\uc0dd\ubc95) a korejsk\u00e9 normy HACCP (HACCP \uc778\uc99d) vy\u017eaduj\u00ed, aby ve\u0161ker\u00e1 za\u0159\u00edzen\u00ed pro v\u00fdrobu potravin, v\u010detn\u011b pohon\u016f a p\u0159evodovek, byla navr\u017eena s ohledem na \u010distitelnost a bez povrch\u016f, kter\u00e9 by mohly podporovat r\u016fst mikrob\u016f. Praktick\u00fdm minimem pro spln\u011bn\u00ed po\u017eadavk\u016f je stupe\u0148 kryt\u00ed IP65 a hladk\u00e9 vn\u011bj\u0161\u00ed povrchy pouzdra. Korej\u0161t\u00ed v\u00fdrobci OEM pro zpracov\u00e1n\u00ed potravin, kte\u0159\u00ed vyv\u00e1\u017eej\u00ed na trhy EU, mus\u00ed nav\u00edc spl\u0148ovat po\u017eadavky sm\u011brnice ES 1935\/2004 (materi\u00e1ly p\u0159ich\u00e1zej\u00edc\u00ed do styku s potravinami), kter\u00e1 m\u016f\u017ee v n\u011bkter\u00fdch konfigurac\u00edch vy\u017eadovat mazivo NSF H1 a pouzdro z nerezov\u00e9 oceli.<\/p>\n<\/div>\n<\/section>\n

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Kompatibilita materi\u00e1l\u016f t\u011bsn\u011bn\u00ed \u2013 FKM, NBR a EPDM v porovn\u00e1n\u00ed se \u010dty\u0159mi chemick\u00fdmi skupinami dezinfek\u010dn\u00edch prost\u0159edk\u016f pro potraviny<\/h2>\n

T\u011bsnic\u00ed krou\u017eek v\u00fdstupn\u00edho h\u0159\u00eddele je nejd\u016fle\u017eit\u011bj\u0161\u00ed sou\u010d\u00e1st\u00ed p\u0159evodovky pro zpracov\u00e1n\u00ed potravin \u2013 je to hranice mezi vn\u011bj\u0161\u00edm oplachov\u00fdm prost\u0159ed\u00edm a ut\u011bsn\u011bnou dutinou pro mazivo. Nespr\u00e1vn\u00fd materi\u00e1l t\u011bsn\u011bn\u00ed znamen\u00e1 kontaminaci maziva b\u011bhem n\u011bkolika m\u011bs\u00edc\u016f. \u010cty\u0159i hlavn\u00ed dezinfek\u010dn\u00ed chemik\u00e1lie pou\u017e\u00edvan\u00e9 v korejsk\u00fdch z\u00e1vodech na zpracov\u00e1n\u00ed potravin kladou na elastomery t\u011bsn\u011bn\u00ed r\u016fzn\u00e9 po\u017eadavky na kompatibilitu.<\/p>\n

\n\n\n\n\n\n\n\n\n\n
Dezinfek\u010dn\u00ed prost\u0159edek<\/th>\nTypick\u00e1 koncentrace<\/th>\nDo\u010dasn\u00e9<\/th>\nNBR (nitril)
\nStandardn\u00ed pr\u016fmyslov\u00e9<\/span><\/th>\n		FKM (Viton)
\nStandard EP-ZDS<\/span><\/th>\n		EPDM
\nAlternativn\u00ed<\/span><\/th>\n		Pou\u017eit\u00ed v potravin\u00e1\u0159sk\u00e9m pr\u016fmyslu<\/th>\n<\/tr>\n<\/thead>\n
Hydroxid sodn\u00fd (NaOH)<\/td>\n1\u20133%<\/td>\n60\u201380 \u00b0C<\/td>\n\u26a0 St\u0159edn\u00ed<\/td>\n\u2705 Dobr\u00e9<\/td>\n\u2705 Vynikaj\u00edc\u00ed<\/td>\nCIP krok 1; odstran\u011bn\u00ed b\u00edlkovin\/tuk\u016f; ml\u00e9\u010dn\u00e9 v\u00fdrobky, maso<\/td>\n<\/tr>\n
Kyselina peroctov\u00e1 (PAA)<\/td>\n0,1\u20130,3%<\/td>\n15\u201340 \u00b0C<\/td>\n\u274c \u0160patn\u00fd<\/td>\n\u2705 Dobr\u00e9<\/td>\n\u2705 Dobr\u00e9<\/td>\nDezinfekce CIP; \u0161iroce pou\u017e\u00edvan\u00e1 v n\u00e1pojov\u00e9m, ml\u00e9\u010dn\u00e9m a masn\u00e9m pr\u016fmyslu<\/td>\n<\/tr>\n
Chlornan sodn\u00fd (chlor)<\/td>\n200\u20131 000 ppm<\/td>\n20\u201350 \u00b0C<\/td>\n\u26a0 St\u0159edn\u00ed<\/td>\n\u2705 Vynikaj\u00edc\u00ed<\/td>\n\u2705 Dobr\u00e9<\/td>\nMyt\u00ed produkt\u016f, v\u0161eobecn\u00e1 dezinfekce; mo\u0159sk\u00e9 plody, peka\u0159stv\u00ed<\/td>\n<\/tr>\n
Kvart\u00e9rn\u00ed amonium (QAC)<\/td>\n200\u2013400 ppm<\/td>\n20\u201350 \u00b0C<\/td>\n\u2705 Dobr\u00e9<\/td>\n\u2705 Dobr\u00e9<\/td>\n\u2705 Dobr\u00e9<\/td>\nDezinfekce povrch\u016f; l\u00e9k\u00e1rny, such\u00e9 prostory pro potraviny<\/td>\n<\/tr>\n
Tepl\u00e1 voda (CIP\/SIP)<\/td>\n\u2014<\/td>\n60\u201385 \u00b0C<\/td>\n\u26a0 do 100 \u00b0C<\/td>\n\u2705 do 200 \u00b0C<\/td>\n\u2705 do 150 \u00b0C<\/td>\nVe\u0161ker\u00e9 zpracov\u00e1n\u00ed potravin; krok tepeln\u00e9 dezinfekce<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n
Pokyn pro objedn\u00e1v\u00e1n\u00ed: v\u017edy explicitn\u011b uve\u010fte \u201et\u011bsn\u011bn\u00ed FKM\u201c.<\/div>\n

Jednotky EP-ZDS jsou k dispozici s b\u0159itov\u00fdmi t\u011bsn\u011bn\u00edmi v\u00fdstupn\u00edho h\u0159\u00eddele z NBR nebo FKM. Standardn\u00ed v\u00fdrobn\u00ed t\u011bsn\u011bn\u00ed je NBR, pokud nen\u00ed specifikov\u00e1no FKM. Pro v\u0161echny aplikace p\u0159i zpracov\u00e1n\u00ed potravin specifikujte v objedn\u00e1vce t\u011bsn\u011bn\u00ed z FKM \u2013 ve specifikaci uve\u010fte \u201eb\u0159itov\u00e9 t\u011bsn\u011bn\u00ed z FKM \/ t\u011bsn\u011bn\u00ed z Vitonu\u201c. T\u011bsn\u011bn\u00ed z FKM p\u0159id\u00e1vaj\u00ed m\u00edrn\u00fd p\u0159\u00edplatek za kus (obvykle 5\u201381 TP3T k jednotkov\u00e9 cen\u011b) a p\u0159edstavuj\u00ed nejd\u016fle\u017eit\u011bj\u0161\u00ed rozhodnut\u00ed specifikace pro dlouhodobou spolehlivost zpracov\u00e1n\u00ed potravin. Jednotka EP-ZDS s t\u011bsn\u011bn\u00edm NBR v prost\u0159ed\u00ed kyseliny peroctov\u00e9 sel\u017ee stejn\u011b jako jednotka s kryt\u00edm IP54.<\/strong> \u2014 stupe\u0148 kryt\u00ed IP65 pouzdra je bezv\u00fdznamn\u00fd, pokud je materi\u00e1l t\u011bsn\u011bn\u00ed nekompatibiln\u00ed s chemi\u00ed oplachov\u00e1n\u00ed.<\/p>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Celkov\u00e9 n\u00e1klady na vlastnictv\u00ed \u2013 Pro\u010d je kryt\u00ed IP65 v potravin\u00e1\u0159sk\u00e9m pr\u016fmyslu levn\u011bj\u0161\u00ed ne\u017e IP54<\/h2>\n

Cenov\u00e1 p\u0159ir\u00e1\u017eka jednotky EP-ZDS (IP65) oproti jednotce EP-ZDE (IP54) s ekvivalentn\u00ed kroutic\u00ed silou je obvykle 35\u201350%. V \u010dist\u00e9 vnit\u0159n\u00ed servo automatiza\u010dn\u00ed aplikaci se tato p\u0159ir\u00e1\u017eka nevrac\u00ed \u2013 IP54 vydr\u017e\u00ed 20 000 hodin bez rozd\u00edlu ve v\u00fdkonu. V prost\u0159ed\u00ed HACCP pro myt\u00ed potravin bude stejn\u00e1 jednotka s IP54 vy\u017eadovat v\u00fdm\u011bnu p\u0159ibli\u017en\u011b ka\u017ed\u00fdch 2 000 hodin. V\u00fdpo\u010det celkov\u00fdch n\u00e1klad\u016f na vlastnictv\u00ed (TCO) se ani zdaleka nebl\u00ed\u017e\u00ed.<\/p>\n

\"\u0158ezov\u00fd<\/p>\n

\n
20 000 hodin TCO: Jednotka s kryt\u00edm IP54 vs. jednotka EP-ZDS s kryt\u00edm IP65 p\u0159i denn\u00edm oplachov\u00e1n\u00ed HACCP<\/div>\n
\n
\n
Jednotka IP54 (EP-ZDE) v prost\u0159ed\u00ed HACCP<\/div>\n
\n
Skute\u010dn\u00e1 \u017eivotnost: ~2 000 h<\/div>\n
V\u00fdm\u011bny za 20 000 hodin: 10\u00d7<\/div>\n
Ka\u017ed\u00e1 n\u00e1hrada:<\/div>\n
Jednotkov\u00e1 cena: 1,0 \u00d7 referen\u010dn\u00ed<\/div>\n
Instala\u010dn\u00ed pr\u00e1ce: 0,3\u00d7<\/div>\n
Doba v\u00fdpadku linky: 2h \u00d7 $8 000\/h<\/div>\n
Celkem na ud\u00e1lost: ~$16 300 + jednotek<\/div>\n
Celkem 20 000 hodin: \u2248$163 000 + 10\u00d7 kus\u016f<\/div>\n<\/div>\n<\/div>\n
\n
T\u011bsn\u011bn\u00ed EP-ZDS IP65 + FKM (spr\u00e1vn\u00e1 specifikace)<\/div>\n
\n
Skute\u010dn\u00e1 \u017eivotnost: 20 000 h (L10)<\/div>\n
V\u00fdm\u011bny za 20 000 hodin: 1\u00d7 (pl\u00e1nov\u00e1no)<\/div>\n
Pl\u00e1novan\u00e1 v\u00fdm\u011bna:<\/div>\n
Jednotkov\u00e1 cena: 1,4\u00d7 referen\u010dn\u00ed (pr\u00e9miov\u00e9 kryt\u00ed IP65)<\/div>\n
Pl\u00e1novan\u00e1 instalace: 0,3\u00d7<\/div>\n
Pl\u00e1novan\u00e9 prostoje: 0 nepl\u00e1novan\u00fdch n\u00e1klad\u016f<\/div>\n
1\u00d7 celkem pl\u00e1novan\u00e1 akce: 1,7\u00d7 jednotkov\u00e9 n\u00e1klady<\/div>\n
Celkem 20 000 hodin: 1,7\u00d7 jednotkov\u00e9 n\u00e1klady<\/div>\n<\/div>\n<\/div>\n<\/div>\n
Celkov\u00e1 \u00faspora n\u00e1klad\u016f s EP-ZDS IP65 za v\u00edce ne\u017e 20 000 hodin: $163 000+ jen v prostoj\u00edch, plus o 9 n\u00e1kup\u016f jednotek m\u00e9n\u011b a o 9 instalac\u00ed m\u00e9n\u011b. Pr\u00e9miov\u00e9 kryt\u00ed IP65 se vyplat\u00ed ji\u017e p\u0159i prvn\u00ed v\u00fdm\u011bn\u011b s kryt\u00edm IP54.<\/div>\n
P\u0159edpoklady: 3 cykly myt\u00ed\/den, 6 dn\u00ed\/t\u00fdden; selh\u00e1n\u00ed t\u011bsn\u011bn\u00ed IP54 za ~2 000 h; prostoje linky $8 000\/h (korejsk\u00e1 linka na zpracov\u00e1n\u00ed potravin, n\u00e1klady na zastaven\u00ed v souladu s FDA\/MFDS); pl\u00e1novan\u00e1 v\u00fdm\u011bna p\u0159i L10=20 000 h. N\u00e1klady na nepl\u00e1novan\u00e9 selh\u00e1n\u00ed jsou v praxi v\u00fdrazn\u011b vy\u0161\u0161\u00ed kv\u016fli regula\u010dn\u00edmu vy\u0161et\u0159ov\u00e1n\u00ed, zastaven\u00ed produktu a op\u011btovn\u00e9mu schv\u00e1len\u00ed \u010di\u0161t\u011bn\u00ed.<\/div>\n<\/div>\n
\n

Skryt\u00e9 n\u00e1klady na selh\u00e1n\u00ed kryt\u00ed IP54 v potravin\u00e1\u0159sk\u00e9m prost\u0159ed\u00ed:<\/strong> Kdy\u017e v lince na zpracov\u00e1n\u00ed potravin sel\u017ee t\u011bsn\u011bn\u00ed p\u0159evodovky s kryt\u00edm IP54, d\u016fsledkem nejsou jen n\u00e1klady na v\u00fdm\u011bnu. Selh\u00e1n\u00ed t\u011bsn\u011bn\u00ed v z\u00f3n\u011b kontaktu s potravinami spou\u0161t\u00ed odchylku od kritick\u00fdch kontroln\u00edch bod\u016f HACCP \u2013 co\u017e v korejsk\u00e9m potravin\u00e1\u0159sk\u00e9m pr\u016fmyslu vy\u017eaduje zdokumentovan\u00e9 vy\u0161et\u0159en\u00ed, potenci\u00e1ln\u00ed zadr\u017een\u00ed a odb\u011br vzork\u016f produktu, v n\u011bkter\u00fdch p\u0159\u00edpadech ozn\u00e1men\u00ed regula\u010dn\u00edm org\u00e1n\u016fm a op\u011btovn\u00e9 ov\u011b\u0159en\u00ed \u010di\u0161t\u011bn\u00ed\/sanitace p\u0159ed op\u011btovn\u00fdm spu\u0161t\u011bn\u00edm linky. Celkov\u00e9 n\u00e1klady na jednu nepl\u00e1novanou ud\u00e1lost t\u00fdkaj\u00edc\u00ed se bezpe\u010dnosti potravin souvisej\u00edc\u00ed s p\u0159evodovkou se v korejsk\u00e9m za\u0159\u00edzen\u00ed s certifikac\u00ed KFDA HACCP pohybuj\u00ed od 30 000 do 150 000 rupi\u00ed za 401 rupii, co\u017e odpov\u00edd\u00e1 30 000 rupi\u00edm za 4 rupie. Kryt\u00ed IP65 \u010din\u00ed 401 rupi\u00ed za jednotku.<\/p>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Pr\u016fvodce jednotliv\u00fdmi aplikacemi \u2013 Osm typ\u016f pohon\u016f pro zpracov\u00e1n\u00ed potravin<\/h2>\n

Potravin\u00e1\u0159sk\u00e9 stroje pou\u017e\u00edvaj\u00ed servopoh\u00e1n\u011bn\u00e9 planetov\u00e9 p\u0159evodovky v osmi r\u016fzn\u00fdch aplika\u010dn\u00edch kategori\u00edch, z nich\u017e ka\u017ed\u00e1 m\u00e1 jin\u00e9 priority to\u010div\u00e9ho momentu, rychlosti a p\u0159esnosti. N\u00e1sleduj\u00edc\u00ed text popisuje nejb\u011b\u017en\u011bj\u0161\u00ed konfigurace v korejsk\u00fdch link\u00e1ch na v\u00fdrobu potravin a n\u00e1poj\u016f.<\/p>\n

\n

\"Aplikace<\/p>\n

\n
DOPRAVN\u00cdK
\n\u0158EMEN\/\u0158ET\u011aZ<\/div>\n
\n
Nep\u0159etr\u017eit\u00fd provoz \u00b7 Vy\u017eadov\u00e1no kryt\u00ed IP65 ve vlhk\u00fdch prostor\u00e1ch \u00b7 St\u0159edn\u00ed to\u010div\u00fd moment<\/div>\n

Potravin\u00e1\u0159sk\u00e9 dopravn\u00edky b\u011b\u017e\u00ed nep\u0159etr\u017eit\u011b ve vysoce vlhk\u00e9m nebo mokr\u00e9m prost\u0159ed\u00ed s pravideln\u00fdm oplachov\u00e1n\u00edm. Pohon je obvykle na jednom konci dopravn\u00edku, \u010dasto v p\u0159\u00edm\u00e9m oplachov\u00e1n\u00ed. To\u010div\u00fd moment: 30\u2013200 N\u00b7m v z\u00e1vislosti na \u0161\u00ed\u0159ce p\u00e1su a zat\u00ed\u017een\u00ed. Rychlost: 5\u201330 ot\/min pro v\u011bt\u0161inu aplikac\u00ed potravin\u00e1\u0159sk\u00fdch dopravn\u00edk\u016f.<\/p>\n

\u2192 EP-ZDS-115, 16:1 nebo 20:1, IP65, t\u011bsn\u011bn\u00ed FKM<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
MIX\u00c9R \/
\nM\u00cdCHA\u010cKA<\/div>\n
\n
Vysok\u00fd to\u010div\u00fd moment, velmi n\u00edzk\u00e9 ot\u00e1\u010dky \u00b7 rozsah viskozity definuje to\u010div\u00fd moment \u00b7 kryt\u00ed IP60<\/div>\n

Hn\u011bta\u010de t\u011bsta, m\u00edcha\u010dky na pastu a m\u00edcha\u010dky suspenz\u00ed vy\u017eaduj\u00ed p\u0159i zpracov\u00e1n\u00ed potravin nejvy\u0161\u0161\u00ed v\u00fdstupn\u00ed to\u010div\u00e9 momenty \u2013 \u010dasto 200\u2013800 N\u00b7m p\u0159i v\u00fdkonu 5\u201330 ot.\/min. P\u0159i ot\u00e1\u010dk\u00e1ch motoru 3 000 ot.\/min a v\u00fdkonu 20 ot.\/min je pom\u011br 150:1 (t\u0159\u00edstup\u0148ov\u00e1 oblast). P\u0159evodovka je p\u0159\u00edmo vystavena st\u0159\u00edkaj\u00edc\u00ed vod\u011b z produktu a z oplachov\u00e1n\u00ed n\u00e1dr\u017ee. Pro m\u00edchac\u00ed to\u010div\u00e9 momenty nad 500 N\u00b7m je vy\u017eadov\u00e1n EP-ZDS-142 nebo EP-ZDS-190 ve t\u0159\u00edstup\u0148ov\u00e9m zapojen\u00ed (prost\u0159ednictv\u00edm kask\u00e1dy dvou jednotek nebo p\u0159\u00edm\u00e9ho t\u0159\u00edstup\u0148ov\u00e9ho zapojen\u00ed).<\/p>\n

\u2192 EP-ZDS-115\/142, 80\u2013200:1 (3stup\u0148ov\u00fd), IP65, t\u011bsn\u011bn\u00ed FKM<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
PLNIC\u00cd
\nSTROJ<\/div>\n
\n
Vysok\u00e1 cyklick\u00e1 frekvence \u00b7 p\u0159esn\u00fd objem d\u00e1vky \u00b7 p\u0159esnost polohy je kritick\u00e1<\/div>\n

P\u00edstov\u00e9 a rota\u010dn\u00ed plnic\u00ed stroje dosahuj\u00ed 30\u2013120 cykl\u016f za minutu. Servoosa \u0159\u00edd\u00ed zdvih p\u00edstu \u2013 v\u016fle p\u0159evodovky p\u0159\u00edmo ovliv\u0148uje opakovatelnost objemu d\u00e1vky. Ka\u017ed\u00e1 1 \u00fahlov\u00e1 minuta v\u016fle u pohonu p\u00edstu vytv\u00e1\u0159\u00ed p\u0159i p\u0159evodov\u00e9m pom\u011bru 10:1 zm\u011bnu d\u00e1vky p\u0159ibli\u017en\u011b 0,21 TP3T. Pro p\u0159esnost d\u00e1vky \u00b10,51 TP3T mus\u00ed b\u00fdt v\u016fle <8 \u00fahlov\u00fdch minut. Cykly CIP mezi v\u00fdrobn\u00edmi b\u011bhy vy\u017eaduj\u00ed kryt\u00ed IP65, pokud je pohon uvnit\u0159 plnic\u00ed sk\u0159\u00edn\u011b.<\/p>\n

\u2192 EP-ZDE-80\/120 (IP54, venkovn\u00ed z\u00f3na) nebo EP-ZDS-115 (IP65, uvnit\u0159 sk\u0159\u00edn\u011b)<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
OBAL
\nINDEXER<\/div>\n
\n
P\u0159esn\u00fd \u00fahlov\u00fd index \u00b7 vysok\u00e1 cyklick\u00e1 frekvence \u00b7 such\u00e1 z\u00f3na \u2014 IP54 \u010dasto posta\u010duje<\/div>\n

Rota\u010dn\u00ed indexovac\u00ed za\u0159\u00edzen\u00ed pro balen\u00ed (hv\u011bzdicov\u00e1 kola, oto\u010dn\u00e9 stoly) indexuj\u00ed s opakovatelnost\u00ed \u00b10,5\u00b0 p\u0159i 20\u201360 stanic\u00edch za minutu. Pohon se obvykle nach\u00e1z\u00ed v such\u00e9 balic\u00ed z\u00f3n\u011b \u2013 mimo z\u00f3nu mokr\u00fdch potravin \u2013 kde je dostate\u010dn\u00e9 kryt\u00ed IP54, pokud balic\u00ed z\u00f3na nen\u00ed splachov\u00e1na potravin\u00e1\u0159sk\u00fdm potrub\u00edm. P\u0159esnost indexov\u00e1n\u00ed je definov\u00e1na v\u016fl\u00ed: <8 \u00fahlov\u00fdch minut odpov\u00edd\u00e1 0,13\u00b0 mrtv\u00e9ho p\u00e1sma, co\u017e je v r\u00e1mci tolerance \u00b10,5\u00b0.<\/p>\n

\u2192 EP-ZDE-120, 16:1, IP54 (such\u00e1 z\u00f3na) nebo EP-ZDS-115 (sd\u00edlen\u00e1 oplachovac\u00ed z\u00f3na)<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
\u0160NEK \/
\n\u0160NEKOV\u00dd PODAVA\u010c<\/div>\n
\n
Vysok\u00fd to\u010div\u00fd moment p\u0159i velmi n\u00edzk\u00fdch ot\u00e1\u010dk\u00e1ch \u00b7 p\u0159esnost hmotnosti d\u00e1vky \u00b7 CIP oplachov\u00e1n\u00ed<\/div>\n

\u0160nekov\u00e9 podava\u010de pro d\u00e1vkov\u00e1n\u00ed pr\u00e1\u0161kov\u00fdch, granulovan\u00fdch a visk\u00f3zn\u00edch produkt\u016f pracuj\u00ed p\u0159i ot\u00e1\u010dk\u00e1ch 5\u201330 ot\/min s to\u010div\u00fdm momentem 100\u2013400 N\u00b7m. Servosyst\u00e9m \u0159\u00edd\u00ed \u00fahel nato\u010den\u00ed pro dosa\u017een\u00ed p\u0159esnosti hmotnosti d\u00e1vky (obvykle \u00b10,5\u20132%). \u0160nek se nach\u00e1z\u00ed uvnit\u0159 z\u00f3ny produktu \u2013 pohon je t\u011bsn\u011b vn\u011b a podl\u00e9h\u00e1 \u010di\u0161t\u011bn\u00ed CIP. Typick\u00fd je vysok\u00fd p\u0159evodov\u00fd pom\u011br (25\u201364:1); ov\u011b\u0159te, zda jmenovit\u00fd to\u010div\u00fd moment \u0159ady EP p\u0159i zvolen\u00e9m pom\u011bru pokr\u00fdv\u00e1 maxim\u00e1ln\u00ed to\u010div\u00fd moment odporu produktu s SF=2,0.<\/p>\n

\u2192 EP-ZDS-115, 25:1 nebo 32:1, IP65, t\u011bsn\u011bn\u00ed FKM<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
UZAV\u00cdR\u00c1N\u00cd \/
\nT\u011aSN\u011aN\u00cd<\/div>\n
\n
M\u00edrn\u00fd to\u010div\u00fd moment \u00b7 vysok\u00e1 rychlost \u00b7 re\u017eim s \u0159\u00edzen\u00fdm to\u010div\u00fdm momentem je kritick\u00fd pro integritu v\u00ed\u010dka<\/div>\n

Uzav\u00edrac\u00ed v\u011b\u017ee aplikuj\u00ed uz\u00e1v\u011bry rychlost\u00ed 60\u2013300 uz\u00e1v\u011br\u016f za minutu. Servopohon mus\u00ed dod\u00e1vat p\u0159esn\u00fd to\u010div\u00fd moment (aby se zabr\u00e1nilo \u00fanik\u016fm zp\u016fsoben\u00fdm nedostate\u010dn\u00fdm to\u010div\u00fdm momentem a prasklin\u00e1m zp\u016fsoben\u00fdm nadm\u011brn\u00fdm to\u010div\u00fdm momentem) sp\u00ed\u0161e ne\u017e polohu. V\u016fle je m\u00e9n\u011b kritick\u00e1 ne\u017e p\u0159esnost to\u010div\u00e9ho momentu. Priorita ot\u00e1\u010dek (v\u00fdstup 60\u2013120 ot.\/min) znamen\u00e1 ni\u017e\u0161\u00ed p\u0159evodov\u00e9 pom\u011bry (5:1 a\u017e 10:1). Pohon se obvykle nach\u00e1z\u00ed v \u010d\u00e1ste\u010dn\u011b uzav\u0159en\u00e9m prostoru mimo dosah p\u0159\u00edm\u00e9ho oplachov\u00e1n\u00ed \u2013 IP54 m\u016f\u017ee b\u00fdt dosta\u010duj\u00edc\u00ed, ale IP65 je v\u017edy bezpe\u010dn\u011bj\u0161\u00ed pro potravin\u00e1\u0159sk\u00e9 linky s nep\u0159etr\u017eit\u00fdm provozem 24 hodin denn\u011b, 7 dn\u00ed v t\u00fddnu.<\/p>\n

\u2192 EP-ZDE-80, 5:1 nebo 8:1, IP54\/65 pro posouzen\u00ed jednotliv\u00fdch z\u00f3n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
OZNA\u010cEN\u00cd
\nAPLIK\u00c1TOR<\/div>\n
\n
Vysok\u00e1 rychlost, velmi n\u00edzk\u00e9 zat\u00ed\u017een\u00ed \u00b7 p\u0159esnost rychlosti pro rozte\u010d \u0161t\u00edtk\u016f \u00b7 such\u00e1 z\u00f3na<\/div>\n

Pohony v\u00e1lc\u016f d\u00e1vkova\u010d\u016f etiket pracuj\u00ed s v\u00fdstupn\u00edmi ot\u00e1\u010dkami 200\u2013600 ot.\/min a to\u010div\u00fdm momentem 10\u201330 N\u00b7m. P\u0159esnost rychlosti \u0159\u00edd\u00ed rozte\u010d a um\u00edst\u011bn\u00ed etiket. Obvykle se instaluj\u00ed v such\u00e9 z\u00f3n\u011b balen\u00ed bez p\u0159\u00edm\u00e9ho vystaven\u00ed oplachov\u00e1n\u00ed. Standardn\u00ed specifikace je EP-ZDE-60 nebo EP-ZDE-80 v pom\u011bru 3:1 a\u017e 8:1 \u2013 mal\u00e9, lehk\u00e9, efektivn\u00ed s dostate\u010dn\u00fdm rozsahem ot\u00e1\u010dek. V z\u00f3n\u011b aplikace such\u00fdch etiket je obvykle dostate\u010dn\u00e9 kryt\u00ed IP54.<\/p>\n

\u2192 EP-ZDE-60, 3:1 nebo 5:1, IP54 (z\u00f3na such\u00e9ho balen\u00ed)<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
ZMRAZIT
\nTUNEL<\/div>\n
\n
Provoz p\u0159i n\u00edzk\u00fdch teplot\u00e1ch \u00b7 riziko kondenzace \u00b7 IP65 pro tepeln\u00e9 cykly<\/div>\n

Pohony dopravn\u00edk\u016f uvnit\u0159 mrazic\u00edch tunel\u016f IQF pracuj\u00ed p\u0159i okoln\u00ed teplot\u011b \u221235 \u00b0C a\u017e \u221225 \u00b0C. \u0158ada EP je dimenzov\u00e1na pro minim\u00e1ln\u011b \u221225 \u00b0C s mazivem PAO, kter\u00e9 z\u016fst\u00e1v\u00e1 tekut\u00e9 i p\u0159i n\u00edzk\u00fdch teplot\u00e1ch bez \u00faprav. Spu\u0161t\u011bn\u00ed ze studen\u00e9ho stavu: p\u0159ed pln\u00fdm zat\u00ed\u017een\u00edm pou\u017eijte zah\u0159\u00edv\u00e1n\u00ed p\u0159i sn\u00ed\u017een\u00fdch ot\u00e1\u010dk\u00e1ch po dobu 2\u20133 minut. Na v\u00fdstupu z mrazic\u00edho tunelu se na p\u0159evodovce tvo\u0159\u00ed kondenzace \u2013 kryt\u00ed IP65 zabra\u0148uje vnik\u00e1n\u00ed vlhkosti b\u011bhem tepeln\u00fdch cykl\u016f. T\u011bsn\u011bn\u00ed FKM si zachov\u00e1vaj\u00ed svou t\u011bsnic\u00ed s\u00edlu i p\u0159i n\u00edzk\u00fdch teplot\u00e1ch (lep\u0161\u00ed ne\u017e NBR, kter\u00e9 tuhne p\u0159i \u221215 \u00b0C).<\/p>\n

\u2192 EP-ZDS-115, 16:1, IP65, t\u011bsn\u011bn\u00ed FKM \u2013 povinn\u00e9 pro mrazic\u00ed tunel<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\"V\u00fdrobn\u00ed<\/p>\n
Spole\u010dnost Korea Ever-Power vyr\u00e1b\u00ed p\u0159esn\u00e9 planetov\u00e9 p\u0159evodovky \u0159ady EP-ZDS s kryt\u00edm IP65 a t\u011bsn\u011bn\u00edm FKM pro aplikace v potravin\u00e1\u0159sk\u00e9m pr\u016fmyslu. Ka\u017ed\u00e1 jednotka proch\u00e1z\u00ed p\u0159ed odesl\u00e1n\u00edm testem integrity t\u011bsn\u011bn\u00ed IP65. Na vy\u017e\u00e1d\u00e1n\u00ed jsou k dispozici sp\u00e1rovan\u00e9 p\u00e1ry pro AGV s diferenci\u00e1ln\u00edm pohonem, mo\u017enosti maziva pro potravin\u00e1\u0159sk\u00e9 \u00fa\u010dely (NSF H1) a komponenty krytu z nerezov\u00e9 oceli. Zobrazit specifikace EP-ZDS \u2192<\/strong><\/div>\n<\/div>\n

<\/p>\n

\n

Kompletn\u00ed matice v\u00fdb\u011bru \u0159ady EP pro zpracov\u00e1n\u00ed potravin<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Aplikace<\/th>\nT_req
\n(N\u00b7m)<\/th>\n		n_out
\n(ot.\/min.)<\/th>\n		Pom\u011br i<\/th>\nIP adresa<\/th>\nPe\u010de\u0165<\/th>\nDoporu\u010den\u00fd EP<\/th>\nKl\u00ed\u010dov\u00fd ovlada\u010d<\/th>\n<\/tr>\n<\/thead>\n
Dopravn\u00edk pro mokrou z\u00f3nu<\/td>\n50\u2013200<\/td>\n10\u201330<\/td>\n16\u201320:1<\/td>\nIP65<\/td>\nFKM<\/td>\nEP-ZDS-115<\/a><\/td>\nDenn\u00ed myt\u00ed<\/td>\n<\/tr>\n
Hn\u011bta\u010d t\u011bsta (50 l)<\/td>\n300\u2013500<\/td>\n20\u201330<\/td>\n100:1<\/td>\nIP65<\/td>\nFKM<\/td>\nEP-ZDS-115, t\u0159\u00edstup\u0148ov\u00fd<\/td>\nVysok\u00fd to\u010div\u00fd moment + oplachov\u00e1n\u00ed<\/td>\n<\/tr>\n
Plnic\u00ed stroj, such\u00e1 z\u00f3na<\/td>\n20\u201360<\/td>\n15\u201330<\/td>\n10\u201316:1<\/td>\nIP54<\/td>\nNBR<\/td>\nEP-ZDE-80\/120<\/a><\/td>\nP\u0159esnost d\u00e1vky; BL<8<\/td>\n<\/tr>\n
Plnic\u00ed stroj, mokr\u00e1 z\u00f3na<\/td>\n30\u201380<\/td>\n15\u201330<\/td>\n10\u201316:1<\/td>\nIP65<\/td>\nFKM<\/td>\nEP-ZDS-115<\/td>\nIP65 + p\u0159esnost d\u00e1vky<\/td>\n<\/tr>\n
Index\u00e1tor obal\u016f<\/td>\n50\u2013120<\/td>\n20\u201360<\/td>\n16:1<\/td>\nIP54<\/td>\nNBR<\/td>\nEP-ZDE-120<\/td>\nP\u0159esnost indexu \u00b10,5\u00b0<\/td>\n<\/tr>\n
\u0160nekov\u00fd podava\u010d<\/td>\n100\u2013300<\/td>\n5\u201320<\/td>\n25\u201364:1<\/td>\nIP65<\/td>\nFKM<\/td>\nEP-ZDS-115, 2stup\u0148ov\u00fd<\/td>\nVysok\u00fd to\u010div\u00fd moment + hmotnost d\u00e1vky<\/td>\n<\/tr>\n
Uzav\u00edr\u00e1n\u00ed \/ t\u011bsn\u011bn\u00ed<\/td>\n20\u201360<\/td>\n60\u2013120<\/td>\n5\u201310:1<\/td>\nIP54\/65<\/td>\nNBR\/FKM<\/td>\nEP-ZDE-80<\/td>\nRegulace ot\u00e1\u010dek a to\u010div\u00e9ho momentu<\/td>\n<\/tr>\n
Aplik\u00e1tor etiket<\/td>\n10\u201325<\/td>\n200\u2013400<\/td>\n3\u20138:1<\/td>\nIP54<\/td>\nNBR<\/td>\nEP-ZDE-60<\/a><\/td>\nVysok\u00e1 rychlost, n\u00edzk\u00e9 zat\u00ed\u017een\u00ed<\/td>\n<\/tr>\n
Dopravn\u00edk mrazic\u00edho tunelu<\/td>\n50\u2013150<\/td>\n5\u201320<\/td>\n16:1<\/td>\nIP65<\/td>\nFKM<\/td>\nEP-ZDS-115<\/td>\n\u221225 \u00b0C + kondenzace IP65<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

\"Planetov\u00e9<\/p>\n
P\u0159esn\u00e9 planetov\u00e9 p\u0159evodovky \u0159ady EP slou\u017e\u00ed pro celou \u0159adu korejsk\u00fdch potravin\u00e1\u0159sk\u00fdch a zem\u011bd\u011blsk\u00fdch stroj\u016f \u2013 od lehk\u00fdch servoos pro balen\u00ed a\u017e po t\u011b\u017ek\u00e9 pohony m\u00edcha\u010dek a dopravn\u00edky mrazic\u00edch tunel\u016f. Princip v\u00fdb\u011bru je konzistentn\u00ed: v\u0161ude, kde doch\u00e1z\u00ed k myt\u00ed dle HACCP, specifikujte kryt\u00ed IP65 (EP-ZDS) s t\u011bsn\u011bn\u00edm FKM.<\/div>\n<\/div>\n

<\/p>\n

\n

Kontroln\u00ed seznam specifikac\u00ed p\u0159evodovky pro zpracov\u00e1n\u00ed potravin \u2013 \u0161est parametr\u016f k ov\u011b\u0159en\u00ed<\/h2>\n
\n
\n
01<\/div>\n
Protokol oplachov\u00e1n\u00ed \u2013 po\u017eadavek na stupe\u0148 kryt\u00ed IP<\/div>\n

Ur\u010dete tlak, frekvenci a chemik\u00e1lie pou\u017e\u00edvan\u00e9 p\u0159i oplachov\u00e1n\u00ed v z\u00f3n\u011b instalace p\u0159evodovky. Jak\u00e9koli oplachov\u00e1n\u00ed p\u0159\u00edm\u00fdm proudem vody (HACCP hadicov\u00e9 oplachov\u00e1n\u00ed): specifikujte IP65 (EP-ZDS). V z\u00f3n\u011b p\u0159evodovky je mo\u017en\u00e9 oplachovat pouze mlhou nebo bez oplachov\u00e1n\u00ed: IP54 (EP-ZDE).<\/p>\n<\/div>\n

\n
02<\/div>\n
Dezinfek\u010dn\u00ed chemie \u2013 t\u011bsnic\u00ed materi\u00e1l<\/div>\n

Ur\u010dete prim\u00e1rn\u00ed dezinfek\u010dn\u00ed prost\u0159edek: PAA, NaOH, chl\u00f3r nebo QAC. Pokud se jedn\u00e1 o PAA nebo chl\u00f3r s vysokou koncentrac\u00ed: Povinn\u00e9 t\u011bsn\u011bn\u00ed FKM \u2013 v objedn\u00e1vce v\u00fdslovn\u011b specifikujte. Pokud se jedn\u00e1 pouze o NaOH nebo QAC: p\u0159ijateln\u00fd NBR. V p\u0159\u00edpad\u011b nejistoty: v\u017edy specifikujte FKM.<\/p>\n<\/div>\n

\n
03<\/div>\n
Z\u00f3na styku s potravinami \u2013 Klasifikace maziv<\/div>\n

Pokud je p\u0159evodovka um\u00edst\u011bna v m\u00edst\u011b, kde by \u00fanik maziva mohl p\u0159ij\u00edt do styku s potravinami (z\u00f3na 1): specifikujte potravin\u00e1\u0159sk\u00e9 mazivo NSF H1 (zkracuje jmenovitou \u017eivotnost ~30%). Pokud je p\u0159evodovka v z\u00f3n\u011b st\u0159\u00edkaj\u00edc\u00ed vody nebo je zcela odd\u011blena od produktu (z\u00f3na 2\/3): je p\u0159ijateln\u00e9 standardn\u00ed mazivo \u0159ady EP. Zdokumentujte klasifikaci z\u00f3ny v pl\u00e1nu HACCP.<\/p>\n<\/div>\n

\n
04<\/div>\n
Rozsah provozn\u00edch teplot<\/div>\n

Ov\u011b\u0159te, zda rozsah provozn\u00edch teplot p\u0159evodovky pokr\u00fdv\u00e1 danou aplikaci: \u221225 \u00b0C (minimum mrazic\u00edho tunelu) a\u017e +90 \u00b0C (teplota sk\u0159\u00edn\u011b p\u0159i jmenovit\u00e9m zat\u00ed\u017een\u00ed). Pro CIP\/SIP: ov\u011b\u0159te, zda je teplota oplachov\u00e1n\u00ed \u2264 limit t\u011bsn\u011bn\u00ed FKM (200 \u00b0C) \u2013 v\u017edy spln\u011bno. Pro spu\u0161t\u011bn\u00ed p\u0159i \u221225 \u00b0C: sni\u017ete spou\u0161t\u011bc\u00ed zat\u00ed\u017een\u00ed na 2\u20133 minuty zah\u0159\u00edv\u00e1n\u00ed.<\/p>\n<\/div>\n

\n
05<\/div>\n
To\u010div\u00fd moment a p\u0159evodov\u00fd pom\u011br<\/div>\n

Vypo\u010d\u00edtejte \u0161pi\u010dkov\u00fd to\u010div\u00fd moment pohonu p\u0159i maxim\u00e1ln\u00edm odporu produktu (pln\u011bn\u00ed vysoce visk\u00f3zn\u00ed d\u00e1vky, spu\u0161t\u011bn\u00ed hn\u011bta\u010de t\u011bsta). Pro standardn\u00ed zpracov\u00e1n\u00ed potravin pou\u017eijte SF=2,0. Hn\u011bta\u010de s vysokou viskozitou mohou vy\u017eadovat SF=2,5. Ov\u011b\u0159te jmenovit\u00fd to\u010div\u00fd moment \u0159ady EP p\u0159i zvolen\u00e9m pom\u011bru. Pro pom\u011bry nad 64:1 je vy\u017eadov\u00e1n t\u0159\u00edstup\u0148ov\u00fd EP nebo kask\u00e1da dvou jednotek.<\/p>\n<\/div>\n

\n
06<\/div>\n
Harmonogram \u00fadr\u017eby v prost\u0159ed\u00ed s om\u00fdv\u00e1n\u00edm<\/div>\n

Kontrolujte t\u011bsn\u011bn\u00ed v\u00fdstupn\u00edho h\u0159\u00eddele m\u011bs\u00ed\u010dn\u011b v oplachovac\u00edch z\u00f3n\u00e1ch (nam\u00edsto standardn\u00edho intervalu 500 hodin). Jak\u00e9koli mazivo viditeln\u00e9 vn\u011b sk\u0159\u00edn\u011b = okam\u017eit\u00e1 kontrola. Zaznamenejte teplotu sk\u0159\u00edn\u011b p\u0159i ka\u017ed\u00e9 kontrole \u2013 n\u00e1r\u016fst teploty v jednotce s kryt\u00edm IP65 je v\u010dasn\u00fdm ukazatelem opot\u0159eben\u00ed lo\u017eiska i p\u0159es integritu ut\u011bsn\u011bn\u00e9 sk\u0159\u00edn\u011b.<\/p>\n<\/div>\n<\/div>\n<\/section>\n


\n<\/span><\/p>\n

\n
\n
\n
Specifikujete \u0159adu EP pro linku na zpracov\u00e1n\u00ed potravin s certifikac\u00ed HACCP?<\/div>\n

Spole\u010dnost Korea Ever-Power, kter\u00e1 se zab\u00fdv\u00e1 in\u017een\u00fdrstv\u00edm aplikac\u00ed, poskytuje specifikace p\u0159evodovek pro zpracov\u00e1n\u00ed potravin, v\u010detn\u011b posouzen\u00ed kryt\u00ed IP, potvrzen\u00ed t\u011bsn\u011bn\u00ed FKM, dostupnosti maziv potravin\u00e1\u0159sk\u00e9 kvality a mo\u017enost\u00ed plastick\u00e9ho maziva NSF H1. Uve\u010fte typ aplikace, protokol oplachov\u00e1n\u00ed, dezinfek\u010dn\u00ed chemii a rozsah provozn\u00edch teplot a z\u00edskejte kompletn\u00ed doporu\u010den\u00ed \u0159ady EP v korej\u0161tin\u011b a angli\u010dtin\u011b.<\/p>\n<\/div>\n

Vy\u017e\u00e1dat si specifikaci pro zpracov\u00e1n\u00ed potravin \u2192<\/a><\/p>\n
sales@planet\u00e1rn\u00ed-p\u0159evodovky.com<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n
\u0158ada EP pro aplikace v potravin\u00e1\u0159sk\u00e9m pr\u016fmyslu<\/div>\n
\n
\n
\u0158ada EP-ZDS<\/div>\n
Mokr\u00e9\/oplachov\u00e9 z\u00f3ny<\/strong> \u00b7 IP65<\/strong> \u00b7 K dispozici t\u011bsn\u011bn\u00ed FKM \u00b7 1 800 N\u00b7m \u00b7 \u221225 \u00b0C a\u017e +90 \u00b0C \u00b7 jedin\u00e1 \u0159ada EP pro z\u00f3ny HACCP<\/div>\n

Zobrazit specifikace \u2192<\/a><\/p>\n<\/div>\n

\n
\u0158ada EP-ZDE<\/div>\n
Such\u00e9 balen\u00ed \/ uzav\u0159en\u00e9 z\u00f3ny<\/strong> \u00b7 IP54 \u00b7 <8 arcmin BL pro p\u0159esnost d\u00e1vky \u00b7 \u00da\u010dinnost 96% \u00b7 pom\u011br 3:1 a\u017e 516:1<\/div>\n

Zobrazit specifikace \u2192<\/strong><\/p>\n<\/div>\n

\n
\u0158ada EP-ZDF<\/div>\n
\u010ctvercov\u00e1 p\u0159\u00edruba v \u0159ad\u011b \u00b7 stejn\u00e9 specifikace jako EP-ZDE \u00b7 mont\u00e1\u017en\u00ed deska s p\u0159i\u0161roubov\u00e1n\u00edm<\/strong> pro prefabrikovan\u00e9 r\u00e1my potravin\u00e1\u0159sk\u00fdch stroj\u016f bez obr\u00e1b\u011bn\u00ed otvor\u016f<\/div>\n

Zobrazit specifikace \u2192<\/a><\/p>\n<\/div>\n<\/div>\n

Prohl\u00e9dnout v\u0161ech 5 s\u00e9ri\u00ed EP \u2192<\/a><\/div>\n<\/div>\n<\/section>\n

St\u0159iha\u010d: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

Pr\u016fvodce aplikacemi pro zpracov\u00e1n\u00ed potravin od spole\u010dnosti Korea Ever-Power P\u0159esn\u00e1 planetov\u00e1 p\u0159evodovka pro zpracov\u00e1n\u00ed potravin \u2013 Pr\u016fvodce v\u00fdb\u011brem oplachov\u00e1n\u00ed HACCP, kryt\u00ed IP a hygienick\u00e9ho pohonu Potravin\u00e1\u0159sk\u00fd pr\u016fmysl pracuje v prost\u0159ed\u00ed, kter\u00e9 zni\u010d\u00ed standardn\u00ed pr\u016fmyslov\u00e9 p\u0159esn\u00e9 planetov\u00e9 p\u0159evodovky b\u011bhem 2 000 hodin: denn\u00ed vysokotlak\u00e9 oplachov\u00e1n\u00ed hydroxidem sodn\u00fdm a kyselinou peroctovou, teplotn\u00ed v\u00fdkyvy od \u221225 \u00b0C v mrazic\u00edch tunelech do [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[965],"tags":[],"class_list":["post-739","post","type-post","status-publish","format-standard","hentry","category-application-and-technical-guid"],"_links":{"self":[{"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/posts\/739","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/comments?post=739"}],"version-history":[{"count":1,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/posts\/739\/revisions"}],"predecessor-version":[{"id":740,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/posts\/739\/revisions\/740"}],"wp:attachment":[{"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/media?parent=739"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/categories?post=739"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/cs\/wp-json\/wp\/v2\/tags?post=739"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}