\n
De EP-TM precision helical planetary gearbox<\/strong> is the core servo transmission for Korean manufacturing \u2014 packaging machines, CNC 5-axis centres, welding robots, semiconductor equipment, and solar trackers all specify EP-TM as their standard servo gearbox. Seven frame sizes (042\u2013220 mm) cover output torques from 17 N\u00b7m to 2,000 N\u00b7m with gear ratios i=3 to i=100 in single and dual stage configurations. Three backlash grades \u2014 P0 (\u22641 arcmin), P1 (\u22643 arcmin), P2 (\u22645 arcmin) \u2014 serve every Korean precision positioning requirement.<\/p>\nPrecision helical planetary gearbox \u00b7 Direct servo motor coupling \u00b7 IEC \/ NEMA universal adapter<\/p>\n
\n
\n
\ud83d\udd27 Helical Precision Gears<\/div>\n
Contact ratio >2.0 \u2014 smooth, quiet, long-life gear mesh vs spur alternatives.<\/div>\n<\/div>\n
\n
\ud83d\udd12 Sealed for Life<\/div>\n
Synthetic grease, IP65 standard \u2014 no re-greasing for 20,000 hours.<\/div>\n<\/div>\n
\n
\ud83c\udfaf IEC\/NEMA Universal<\/div>\n
Compatible with all Korean servo brands \u2014 Yaskawa, Mitsubishi, Fanuc, Panasonic.<\/div>\n<\/div>\n
<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
\nEP-TM Series \u2014 Complete Technical Specifications<\/h2>\n
<\/p>\n
<\/p>\n
\u2460 Rated Output Torque, Speed & Backlash \u2014 All 7 Frames<\/h3>\n\n
\n\n\n| Parameter<\/th>\n | Eenheid<\/th>\n | Fase<\/th>\n | TM042<\/th>\n | TM060<\/th>\n | TM090<\/th>\n | TM115<\/th>\n | TM142<\/th>\n | TM180<\/th>\n | TM220<\/th>\n<\/tr>\n<\/thead>\n |
\n\n| Rated output torque T\u2082\u2099 (N\u00b7m)<\/td>\n | N\u00b7m<\/td>\n | L1 (i=3\u201310)<\/td>\n | 17\u201322<\/td>\n | 50\u201360<\/td>\n | 130\u2013160<\/td>\n | 208\u2013330<\/td>\n | 342\u2013650<\/td>\n | 588\u20131200<\/td>\n | 1.140\u20132.000<\/td>\n<\/tr>\n |
\n| L2 (i=12\u2013100)<\/td>\n | 17\u201322<\/td>\n | 50\u201360<\/td>\n | 130\u2013160<\/td>\n | 208\u2013330<\/td>\n | 342\u2013650<\/td>\n | 588\u20131200<\/td>\n | 1.140\u20132.000<\/td>\n<\/tr>\n |
\n| Max output torque T\u2082max<\/td>\n | N\u00b7m<\/td>\n | L1\/L2<\/td>\n | 3 \u00d7 T\u2082\u2099 (emergency \/ acceleration)<\/td>\n<\/tr>\n |
\n| Nominale invoersnelheid n\u2099<\/td>\n | toerental<\/td>\n | L1\/L2<\/td>\n | 5,000<\/td>\n | 5,000<\/td>\n | 4,000<\/td>\n | 4,000<\/td>\n | 3,000<\/td>\n | 3,000<\/td>\n | 2,000<\/td>\n<\/tr>\n |
\n| Max input speed n\u2081max<\/td>\n | toerental<\/td>\n | L1\/L2<\/td>\n | 10,000<\/td>\n | 10,000<\/td>\n | 8,000<\/td>\n | 8,000<\/td>\n | 6,000<\/td>\n | 6,000<\/td>\n | 4,000<\/td>\n<\/tr>\n |
\n| Ultra-precision P0 backlash<\/td>\n | boogmin<\/td>\n | L1<\/td>\n | \u2264 1 arcmin<\/td>\n<\/tr>\n |
\n| Precision P1 backlash<\/td>\n | boogmin<\/td>\n | L1 \/ L2<\/td>\n | \u2264 3 arcmin (L1) \u00a0\/\u00a0 \u2264 5 arcmin (L2)<\/td>\n<\/tr>\n |
\n| Standard P2 backlash<\/td>\n | boogmin<\/td>\n | L1 \/ L2<\/td>\n | \u2264 5 arcmin (L1) \u00a0\/\u00a0 \u2264 7 arcmin (L2)<\/td>\n<\/tr>\n |
\n| Torsiestijfheid<\/td>\n | N\u00b7m\/boogmin<\/td>\n | L1<\/td>\n | 3<\/td>\n | 7<\/td>\n | 14<\/td>\n | 25<\/td>\n | 50<\/td>\n | 145<\/td>\n | 225<\/td>\n<\/tr>\n |
\nToelaatbare radiale kracht Fr<\/sub><\/td>\n| N<\/td>\n | L1\/L2<\/td>\n | 780<\/td>\n | 1,530<\/td>\n | 3,250<\/td>\n | 6,700<\/td>\n | 9,400<\/td>\n | 14,800<\/td>\n | 50,000<\/td>\n<\/tr>\n | \nToelaatbare axiale kracht Fa<\/sub><\/td>\n| N<\/td>\n | L1\/L2<\/td>\n | 390<\/td>\n | 765<\/td>\n | 1,625<\/td>\n | 3,350<\/td>\n | 4,700<\/td>\n | 7,250<\/td>\n | 25,000<\/td>\n<\/tr>\n | \n| Effici\u00ebntie \u03b7<\/td>\n | %<\/td>\n | L1 \/ L2<\/td>\n | \u2265 97% (L1) \u00a0\/\u00a0 \u2265 94% (L2)<\/td>\n<\/tr>\n | \n| Gewicht (ongeveer)<\/td>\n | kg<\/td>\n | L1<\/td>\n | 0.5<\/td>\n | 1.3<\/td>\n | 3.7<\/td>\n | 7.8<\/td>\n | 14.5<\/td>\n | 29<\/td>\n | 48<\/td>\n<\/tr>\n | \n| Geluidsniveau (n=3.000 tpm, onbelast)<\/td>\n | dB(A)<\/td>\n | L1\/L2<\/td>\n | \u226456<\/td>\n | \u226458<\/td>\n | \u226460<\/td>\n | \u226463<\/td>\n | \u226465<\/td>\n | \u226467<\/td>\n | \u226470<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n <\/p>\n \n Bedrijfstemperatuur<\/strong> \n-10\u00b0C tot +90\u00b0C<\/div>\nProtection<\/strong> \nIP65-standaard<\/div>\nSmering<\/strong> \nVerzegeld smeermiddel \u2014 levenslang<\/div>\nMontage<\/strong> \nElke ori\u00ebntatie<\/div>\nUitgaande as<\/strong> \nS1 rond \/ S2 met sleutel<\/div>\nLevensduur van de dienst<\/strong> \n20,000+ hours S1<\/div>\n<\/div>\n<\/p>\n \u2461 Available Gear Ratios \u2014 Single & Dual Stage<\/h3>\n\n \n\n\n| Fase<\/th>\n | Available Ratios i<\/th>\n | Effici\u00ebntie<\/th>\n | P1 Backlash<\/th>\n | Best For<\/th>\n<\/tr>\n<\/thead>\n | \n\n| L1 Single-Stage<\/td>\n | 3 \u00b7 4 \u00b7 5 \u00b7 6 \u00b7 7 \u00b7 8 \u00b7 10<\/td>\n | \u226597%<\/td>\n | \u22643\u2032<\/td>\n | Packaging, energy-critical, short axial length<\/td>\n<\/tr>\n | \n| L2 Dual-Stage<\/td>\n | 12 \u00b7 15 \u00b7 20 \u00b7 25 \u00b7 30 \u00b7 35 \u00b7 40 \u00b7 50 \u00b7 60 \u00b7 70 \u00b7 80 \u00b7 100<\/td>\n | \u226594%<\/td>\n | \u22645\u2032<\/td>\n | Robot joints, CNC rotary axes, inertia matching<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nWhy EP-TM Helical Gears Outperform Spur Planetary in Korean Servo Applications<\/h2>\n <\/p>\n
\n \n \u2460 Helical Precision Gears \u2014 Contact Ratio >2.0<\/div>\n Helical tooth geometry keeps multiple teeth simultaneously engaged \u2014 contact ratio exceeds 2.0 versus 1.1\u20131.4 for spur gears. Torque transmission is continuous rather than pulsed, reducing vibration at the root cause rather than masking it. Gear tooth surface fatigue life is extended because each tooth carries a fraction of the total load for a longer engagement arc. The quantifiable result: EP-TM noise is 10\u201315 dB lower than spur planetary units at the same frame size and rated speed.<\/p>\n<\/div>\n \n \u2461 Precision Planet Carrier \u2014 Wide-Span Bearing Support<\/div>\n The planet carrier and output shaft are machined as a single integrated component. Front and rear bearings are positioned at maximum span within the housing \u2014 this wide bearing span is the primary structural determinant of output shaft rigidity, radial runout, and tilting moment resistance. Planet pin bore locations are precision-drilled to maintain equal planet load sharing within \u00b15%, preventing premature fatigue of individual planet gear sets in high-cycle Korean packaging and robot applications.<\/p>\n<\/div>\n \n \u2462 Hot-Forged Ring Gear Housing \u2014 One-Piece Integrity<\/div>\n Ring gear and housing body are a single hot-forged alloy steel component \u2014 no bolted-together assembly, no interface where concentricity errors accumulate. All critical surfaces (ring gear ID, output bearing seats, motor flange face) are machined in a single setup. The one-piece forging achieves DIN Class 5\u20136 gear quality across every production unit, confirmed on the large-format Osaka Seimitsu gear measurement system before shipment.<\/p>\n<\/div>\n \n \u2463 Dual-Bolt Symmetric Input Clamp \u2014 Zero Coupling Slip<\/div>\n Two diametrically opposed clamping bolts apply symmetric force on the motor shaft \u2014 no shaft deflection, no runout induced by asymmetric clamping. The result is zero-backlash power transmission from motor shaft to sun gear at all operating conditions, including the 10,000 rpm maximum input speed. Korean packaging machine engineers who previously experienced motor shaft slippage under high-cycle reversing loads consistently specify EP-TM’s dual-bolt clamp as the resolution.<\/p>\n<\/div>\n \n \u2464 Universal Servo Adapter Plate \u2014 Same-Day Compatibility<\/div>\n Front adapter plate machined to IEC and NEMA standard motor flange dimensions for all seven frame sizes. Compatible with Yaskawa Sigma-7, Mitsubishi HG-SR, Panasonic MINAS A6, Siemens SIMOTICS S, Fanuc \u03b1i-S, and all Korean servo brands without modification. Adapter plate drawings provided same business day \u2014 Korean engineers confirm motor compatibility before ordering with zero risk of incorrect fit.<\/p>\n<\/div>\n \n \u2465 Lifetime Sealed Grease \u2014 IP65, Any Orientation<\/div>\n Factory-filled with premium synthetic grease (NYOGEL 792D) and permanently sealed at both input and output. No field re-greasing, no oil changes, no scheduled lubrication maintenance for 20,000+ hours in S1 continuous operation. The only required maintenance activity is annual backlash measurement against the delivery certificate baseline \u2014 the one-page checklist from our maintenance guide. IP65 standard, \u221210\u00b0C to +90\u00b0C, any mounting orientation.<\/p>\n<\/div>\n<\/div>\n<\/section>\n\nInstallation Guide \u2014 EP-TM Series<\/h2>\n\n \n \n \n 1<\/div>\n Confirm Model Code & Motor Compatibility<\/strong><\/p>\n<\/div>\nVerify the EP-TM model code: frame size (042\u2013220), ratio (L1: 3\u201310 \/ L2: 12\u2013100), shaft type (S1 round \/ S2 keyed), precision grade (P0\/P1\/P2), and motor interface code. Confirm motor shaft diameter and pilot register diameter match the adapter plate drawing before unpacking. Korea Ever-Power provides dimensional drawings same business day for any model\/frame combination.<\/p>\n<\/div>\n \n \n 2<\/div>\n Motor Shaft Insertion \u2014 Symmetric Clamping<\/strong><\/p>\n<\/div>\nClean motor shaft and input bore. Insert motor shaft until the motor face contacts the adapter plate squarely \u2014 no axial gap. Tighten the two clamping bolts in alternating half-turns to maintain symmetric load. Final torque: M4=2.5 N\u00b7m, M5=5 N\u00b7m, M6=9 N\u00b7m. Verify motor shaft does not protrude beyond the sun gear engagement point.<\/p>\n<\/div>\n \n \n 3<\/div>\n Output Shaft \/ Machine Interface<\/strong><\/p>\n<\/div>\nFor keyed shaft (S2): install coupling half key with correct key fit (clearance fit for smooth engagement). For round shaft (S1): use friction clamp coupling, apply correct bore-to-shaft fit (H7\/h6 recommended). Mounting surface flatness must be \u22640.02 mm. Do not use impact tools on the output shaft \u2014 the output bearing pre-load cannot be restored after shock loading.<\/p>\n<\/div>\n \n \n 4<\/div>\n Machine Mounting \u2014 Flange Face Registration<\/strong><\/p>\n<\/div>\nAlign the gearbox housing pilot register with the machine bore \u2014 close-running fit. Install 4\u00d7 housing mounting bolts and torque evenly in a cross pattern. Verify there is no bending moment applied to the housing from the mounting surface \u2014 all four mounting bolt contact surfaces must be coplanar within 0.02 mm before tightening.<\/p>\n<\/div>\n \n \n 5<\/div>\n Radial Load Verification<\/strong><\/p>\n<\/div>\nConfirm the applied radial load at the output shaft centre (x = L\/2\u00b7xL) does not exceed the permissible Fr<\/sub> from the specification table. For belt, chain, or gear-loaded outputs with off-centre loading, apply the position factor Kb. See the radial load calculation guide for the full methodology. Exceeding Fr<\/sub> reduces output bearing L10 life proportionally.<\/p>\n<\/div>\n\n \n 6<\/div>\n No-Load Run-In & Baseline Backlash Record<\/strong><\/p>\n<\/div>\nRun at no-load at \u226450% rated input speed for 30 minutes. Monitor housing temperature \u2014 confirm it stabilises below ambient + 40\u00b0C. After run-in, measure output shaft backlash using the delivery certificate method (apply \u00b13% T\u2082\u2099 torque, read angular displacement). Record this as the installation baseline. Compare annually against the delivery certificate value per the maintenance guide.<\/p>\n<\/div>\n<\/div>\n \n \u26a0 Critical Cautions:<\/strong> Never apply axial force to the output shaft during load installation \u2014 use a shaft puller, not a hammer. Do not exceed maximum input speed specifications even momentarily \u2014 bearing cage damage at overspeed is not covered under warranty. Do not mix lubricants \u2014 the sealed grease fill is specification-correct for the full rated life; adding oil or grease changes the lubrication chemistry.<\/p>\n<\/div>\n\n \u2714 Zero Maintenance for 20,000 Hours:<\/strong> The factory-sealed EP-TM requires no re-greasing, no oil changes, and no scheduled lubrication attention. The only maintenance is annual backlash measurement (5-minute procedure) and external visual inspection. IP65 housing withstands Korean factory washdown and outdoor exposure without additional sealing.<\/p>\n<\/div>\n<\/div>\n<\/section>\n \n<\/p>\n\nEP-TM Internal Architecture \u2014 Five Precision-Engineered Components<\/h2>\n <\/p>\n
\n \n Every Korea Ever-Power EP-TM is built from five precision subsystems. Understanding the design rationale behind each helps Korean engineers evaluate not just the delivered specification, but the mechanism by which that specification is achieved and sustained across 20,000 hours.<\/p>\n \n \n \u2460 Precision Helical Gears<\/strong><\/p>\nCase-hardened alloy steel, helical tooth geometry, contact ratio >2.0. Ground to DIN Class 5\u20136 after hardening. The helical angle introduces a small axial thrust load on the sun gear bearing \u2014 Korea Ever-Power’s bearing pre-load selection accounts for this within the published axial force limits.<\/p>\n<\/div>\n \n \u2461 Precision Planet Carrier<\/strong><\/p>\nCarrier and output shaft machined as one piece. Wide-span front and rear bearings \u2014 this bearing span is the primary determinant of output shaft rigidity and radial runout. Planet pin bore locations precision-bored to \u00b15% load sharing tolerance.<\/p>\n<\/div>\n \n \u2462 Forged Ring Gear Housing<\/strong><\/p>\nRing gear and housing body hot-forged from one alloy steel billet. All critical surfaces machined in a single setup \u2014 eliminating concentricity errors from assembly. DIN Class 5\u20136 achievable because the reference datum never changes between gear cutting and bearing seat grinding.<\/p>\n<\/div>\n \n \u2463 Dual-Clamp Input Shaft<\/strong><\/p>\nTwo diametrically opposed clamping screws apply symmetric balanced clamp force \u2014 no shaft deflection, no runout during tightening. Rated for 10,000 rpm maximum input speed with full torque. Korean packaging engineers consistently identify this as the resolution to motor shaft slippage under high-cycle reversing loads.<\/p>\n<\/div>\n \n \u2464 Universal Servo Adapter Plate<\/strong><\/p>\nPrecision-machined alloy plate with IEC standard motor flange dimensions. Pilot bore and bolt circle held to h6\/H7 for clean register fit. Adapter plates are individually specified per motor model \u2014 changeable independently of the gearbox body.<\/p>\n<\/div>\n<\/div>\n<\/div>\n \n <\/p>\n \n INERTIA J (kg\u00b7cm\u00b2) \u2014 L1 SINGLE STAGE<\/p>\n TM042: 0.03\u20130.16 \nTM060: 0.03\u20130.45 \nTM090: 0.03\u20132.62 \nTM115: 0.03\u20137.25 \nTM142: 0.03\u201322.75 \nTM180: 0.03\u201350.97<\/div>\n For inertia matching calculation, see inertia matching guide \u2192<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n
| | | |