Ürün Açıklaması
Ürün Açıklaması
The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLE42-SW-42mm Planetry Gearbox | L1 | 4 | 9 | ||
| 5 | 9 | ||||
| 7 | 5 | ||||
| 10 | 5 | ||||
| L2 | 16 | 12 | |||
| 20 | 12 | ||||
| 25 | 10 | ||||
| 28 | 10 | ||||
| 35 | 10 | ||||
| 40 | 10 | ||||
| 50 | 10 | ||||
| 70 | 10 | ||||
| Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Maksimum Giriş Hızı (rpm) | 6000/min | ||||
| Tepki | L1 | ≤15 Arcmin | |||
| L2 | ≤10 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Yeterlik | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Ağırlık (kg) | L1 | 0.25 | |||
| L2 | 0.35 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Production Range
42 Series Planetary Gearbox
Tepki: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 12,16,20,25,28,35,40,50,70
Frame Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Teeth
60 Series Planetary Gearbox
Tepki: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth
90 Series Planetary Gearbox
Tepki: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metal Series Planetary Gearbox
Tepki: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth
Right Angle Series Planetary Gearbox
Tepki: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang High Precision Gear Transmission Co., Ltd
Şirket Profili
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
Teams
Sertifikalar
SSS
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A : Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
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| Başvuru: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
|---|---|
| İşlev: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Düzen: | Koaksiyel |
| Sertlik: | Sertleştirilmiş Diş Yüzeyi |
| Kurulum: | Dikey Tip |
| Adım: | Tek Adımlı |
| Örnekler: |
US$ 45/Piece
1 Adet (Minimum Sipariş) | |
|---|
| Özelleştirme: |
Mevcut
| Özelleştirilmiş Talep |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Kompakt Tasarım: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
Yüksek Verimlilik: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Planet dişli kutularında boşluk azaltma mekanizmalarının avantajları
Planet dişli kutularındaki boşluk azaltma mekanizmaları, performansı ve hassasiyeti artırmaya katkıda bulunan çeşitli avantajlar sunar:
Geliştirilmiş Konumlandırma Doğruluğu: Dişliler arasındaki boşluk veya gevşeklik, hassas hareketin çok önemli olduğu uygulamalarda konumlandırma hatalarına yol açabilir. Azaltma mekanizmaları bu boşluğu en aza indirmeye veya ortadan kaldırmaya yardımcı olarak daha doğru konumlandırma sağlar.
Daha İyi Tersine Çevirme Özellikleri: Geri tepme, hareket yönünün tersine çevrilmesinde gecikmeye neden olabilir. Azaltma mekanizmalarında ise yön değiştirme daha yumuşak ve daha hızlı gerçekleşir; bu da onları hızlı yön değişiklikleri gerektiren uygulamalar için uygun hale getirir.
Verimliliğin Artırılması: Dişliler arasındaki çarpışmalar nedeniyle geri tepme enerji kayıplarına ve verimlilik düşüşüne yol açabilir. Azaltma mekanizmaları bu çarpışmaları en aza indirerek genel güç aktarım verimliliğini artırır.
Azaltılmış Gürültü ve Titreşim: Dişli kutularındaki boşluk, hem ekipmanı hem de çevreyi etkileyen gürültü ve titreşime katkıda bulunabilir. Boşluğu azaltarak, gürültü ve titreşim seviyeleri önemli ölçüde düşürülebilir.
Daha İyi Aşınma Koruması: Geri tepme, dişlilerin aşınmasını hızlandırarak şanzımanın erken arızalanmasına yol açabilir. Azaltma mekanizmaları, yükün dişler arasında daha eşit bir şekilde dağıtılmasına yardımcı olarak şanzımanın ömrünü uzatır.
Geliştirilmiş Sistem Kararlılığı: Robotik ve otomasyon gibi kararlılığın çok önemli olduğu uygulamalarda, boşluk azaltma mekanizmaları daha düzgün çalışmaya ve salınımların azalmasına katkıda bulunur.
Hassas Uygulamalarla Uyumluluk: Havacılık, tıbbi ekipman ve optik gibi sektörler yüksek hassasiyet gerektirir. Geri tepme azaltma mekanizmaları, doğru ve güvenilir hareket sağlayarak planet dişli kutularını bu uygulamalar için uygun hale getirir.
Kontrol ve Performans Artışı: CNC makineleri ve robotik gibi kontrolün kritik olduğu uygulamalarda, redüksiyon mekanizmaları hareket üzerinde daha iyi kontrol sağlar ve daha hassas ayarlamalara olanak tanır.
Hata Birikiminin En Aza İndirilmesi: Birden fazla dişli kademesine sahip sistemlerde, boşluk birikerek daha büyük konumlandırma hatalarına yol açabilir. Azaltma mekanizmaları, bu hata birikimini en aza indirerek sistem genelinde doğruluğu korumaya yardımcı olur.
Genel olarak, planet dişli kutularına geri tepme azaltma mekanizmalarının entegre edilmesi, doğruluğu, verimliliği, güvenilirliği ve performansı artırarak onları hassas iş gerektiren endüstrilerde vazgeçilmez bileşenler haline getirir.
Role of Sun, Planet, and Ring Gears in Planetary Gearboxes
The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:
- Güneş Koruma Ekipmanları: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
- Gezegen Dişlileri: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
- Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.
The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.
Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.
editor by CX 2024-01-16
