Kore'nin Daimi G\u00fcc\u00fc<\/a> Her bir kaz\u0131c\u0131 projesi i\u00e7in palet tahrik spesifikasyonunu belirli zincir g\u00fcc\u00fcne ve kesme malzemesine uyacak \u015fekilde e\u015fle\u015ftirmek \u00fczere uygulama m\u00fchendisli\u011fi deste\u011fi sa\u011flar.<\/p>\n<\/section>\n
<\/p>\n\nKaz\u0131c\u0131 Palet Tahrik Sistemlerine \u00d6zg\u00fc \u00dc\u00e7 Ar\u0131za Modu<\/h2>\n\n
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1<\/div>\n
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G\u00fcne\u015f di\u015flisinin milinde, s\u00fcrekli de\u011fi\u015fen torktan kaynaklanan yorulma<\/div>\n
Di\u015fli temas frekans\u0131nda (tipik olarak 5 ila 15 Hz) zincirleme reaksiyon kuvveti \u00b130 ila 50% aras\u0131nda dalgalan\u0131r. Bu, palet tahrik giri\u015finde 5 ila 15 Hz'lik bir tork sal\u0131n\u0131m\u0131 \u00fcretir ve bu sal\u0131n\u0131m do\u011frudan g\u00fcne\u015f di\u015flisi kamas\u0131na iletilir. Bir sondaj makinesindeki tek seferlik kopma ani hareketinin aksine, bu sal\u0131n\u0131m t\u00fcm hendek kazma i\u015flemi boyunca (potansiyel olarak saatlerce) s\u00fcreklidir. Kama k\u00f6k yar\u0131\u00e7ap\u0131, sezon boyunca milyonlarca y\u00fcksek frekansl\u0131 stres d\u00f6ng\u00fcs\u00fcne maruz kal\u0131r ve bu da kama k\u00f6k\u00fcnde yorulma \u00e7atlaklar\u0131n\u0131n olu\u015fmas\u0131na yol a\u00e7ar. Bir \u00e7atlak yay\u0131ld\u0131\u011f\u0131nda, kama di\u015fi k\u0131r\u0131l\u0131r ve tahrik kaybolur.<\/p>\n
\u00d6nlem: Y\u00fcksek \u00e7evrimli yorulmaya dayan\u0131kl\u0131 olarak derecelendirilmi\u015f, bilye p\u00fcsk\u00fcrtme ve y\u00fczey sertle\u015ftirme i\u015flemine tabi tutulmu\u015f kama aray\u00fczlerine sahip palet tahrik sistemleri belirtin. Her 2.000 saatlik kullan\u0131mda giri\u015f kamas\u0131n\u0131 manyetik par\u00e7ac\u0131k muayenesi kullanarak kontrol edin.<\/div>\n<\/div>\n<\/div>\n
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2<\/div>\n
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S\u00fcrekli y\u00fcksek frekansl\u0131 y\u00fck \u00e7evrimi nedeniyle planet di\u015fli \u00e7ark\u0131nda olu\u015fan di\u015f a\u015f\u0131nmas\u0131<\/div>\n
Dalgalanan zincirleme reaksiyon kuvveti, her bir planet di\u015fli \u00e7ark di\u015fine ayn\u0131 5 ila 15 Hz frekans\u0131nda titre\u015fimli bir y\u00fck uygular. Her bir di\u015f y\u00fczeyi, kaya kaz\u0131s\u0131 s\u0131ras\u0131nda saatte 18.000 ila 54.000 gerilme d\u00f6ng\u00fcs\u00fcne maruz kal\u0131r. 3.000 saatlik bir kaya kaz\u0131s\u0131 kariyeri boyunca, di\u015f y\u00fczeyleri 54 ila 162 milyon temas gerilme d\u00f6ng\u00fcs\u00fc biriktirir; bu, temas gerilmesi yeterli boyutland\u0131rma (SF = 2.0+) ile s\u0131n\u0131rlar i\u00e7inde tutulmazsa, standart sertle\u015ftirilmi\u015f 20CrMnTi di\u015fli \u00e7eli\u011finin dayan\u0131m s\u0131n\u0131r\u0131n\u0131 a\u015fan y\u00fcksek \u00e7evrimli bir yorulma y\u00fck\u00fcd\u00fcr.<\/p>\n
\u00d6nlem: Kaya kaz\u0131lar\u0131nda di\u015f temas gerilimini y\u00fcksek \u00e7evrim dayan\u0131m s\u0131n\u0131r\u0131n\u0131n alt\u0131nda tutmak i\u00e7in SF = 2,0 ila 2,5 uygulay\u0131n. Temas yorulma \u00f6mr\u00fcn\u00fc uzatmak i\u00e7in s\u00fcper i\u015flenmi\u015f yan y\u00fczeylere sahip DIN S\u0131n\u0131f 5 di\u015fliler kullan\u0131n.<\/div>\n<\/div>\n<\/div>\n
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3<\/div>\n
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\u0130letilen titre\u015fim nedeniyle g\u00f6vde ve montaj c\u0131vatalar\u0131n\u0131n gev\u015femesi<\/div>\n
Kaya kaz\u0131s\u0131, makine g\u00f6vdesinden palet tahrik ba\u011flant\u0131 c\u0131vatalar\u0131na yay\u0131lan s\u00fcrekli d\u00fc\u015f\u00fck genlikli, y\u00fcksek frekansl\u0131 bir titre\u015fim \u00fcretir. Titre\u015fim frekans\u0131 (zincir di\u015flerinden 5 ila 15 Hz, ayr\u0131ca zincir makaras\u0131 temas\u0131ndan kaynaklanan daha y\u00fcksek harmonikler), ba\u011flant\u0131 c\u0131vatalar\u0131n\u0131 y\u00fczlerce saat boyunca \u00f6n y\u00fck\u00fcn gev\u015femesine neden olan s\u00fcrekli bir mikro hareket durumunda tutar. C\u0131vata \u00f6n y\u00fck\u00fc belirtilen torkun 80% de\u011ferinin alt\u0131na d\u00fc\u015ferse, palet tahrik muhafazas\u0131 ba\u011flant\u0131 y\u00fczeyinde kayabilir; bu da di\u015flinin yanl\u0131\u015f hizalanmas\u0131na ve h\u0131zl\u0131 palet a\u015f\u0131nmas\u0131na ve potansiyel raydan \u00e7\u0131kmaya neden olabilir.<\/p>\n
\u00d6nlem: T\u00fcm montaj c\u0131vatalar\u0131nda orta mukavemetli di\u015f kilitleme bile\u015fi\u011fi kullan\u0131n. C\u0131vata torkunu her 500 saatte bir kontrol edin. Kaya kaz\u0131c\u0131lar\u0131 i\u00e7in, titre\u015fimden kaynaklanan gev\u015femeye kar\u015f\u0131 dayan\u0131kl\u0131 Nord-Lock kamal\u0131 rondelalar kullan\u0131n.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
\nKaz\u0131c\u0131lar i\u00e7in Paletli Tahrik Planet Di\u015fli Kutusu \u2014 S\u0131k\u00e7a Sorulan Sorular<\/h2>\n\n
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Hendek kaz\u0131c\u0131 paletli tahrik sisteminin \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc, buldozerle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda nas\u0131ld\u0131r?<\/h3>\n
Her ikisi de y\u00fcksek \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fcne sahip uygulamalard\u0131r: buldozer 60 ila 851 TP3T s\u00fcrekli torkta, hendek kaz\u0131c\u0131 ise 50 ila 751 TP3T s\u00fcrekli torkta \u00e7al\u0131\u015f\u0131r. Kritik fark y\u00fck karakterindedir. Buldozer y\u00fck\u00fc nispeten sabittir; b\u0131\u00e7ak tutarl\u0131 bir toprak hacmini iter. Hendek kaz\u0131c\u0131 y\u00fck\u00fc, zincir di\u015flerinin kesme y\u00fczeyine temas edip \u00e7\u0131kmas\u0131yla 5 ila 15 Hz aras\u0131nda dalgalan\u0131r. Bu y\u00fcksek frekansl\u0131 dalgalanma, ayn\u0131 ortalama torktaki sabit durum y\u00fcklemesinin yapmad\u0131\u011f\u0131 \u015fekilde, di\u015fli temas seviyesinde yorulma hasar\u0131na neden olur. 50.000 Nm s\u00fcrekli torkta bir buldozer i\u00e7in boyutland\u0131r\u0131lm\u0131\u015f bir paletli tahrik sistemi, ayn\u0131 ortalama torkta bir kaya hendek kaz\u0131c\u0131s\u0131nda di\u015fli a\u015f\u0131nmas\u0131n\u0131 2 ila 3 kat daha h\u0131zl\u0131 biriktirecektir; \u00e7\u00fcnk\u00fc yorulma hasar\u0131n\u0131 yaln\u0131zca ortalama de\u011fil, tepe-ortalama dalgalanmas\u0131 tetikler.<\/p>\n<\/div>\n
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Bir kaz\u0131c\u0131 palet tahrik sisteminin tipik kullan\u0131m \u00f6mr\u00fc ne kadard\u0131r?<\/h3>\n
Toprak kaz\u0131s\u0131 (kil, kum, kar\u0131\u015f\u0131k): 6.000 ila 10.000 saat. Kaya kaz\u0131s\u0131 (kire\u00e7 ta\u015f\u0131, kum ta\u015f\u0131, \u015feyl): 3.000 ila 5.000 saat. Kaya kaz\u0131s\u0131nda kullan\u0131m \u00f6mr\u00fc, di\u015fli y\u00fczeylerindeki y\u00fcksek frekansl\u0131 temas yorgunlu\u011fu ve motor aray\u00fcz\u00fcndeki kama yorgunlu\u011fu ile s\u0131n\u0131rl\u0131d\u0131r. 500 saatlik aral\u0131klarla yap\u0131lan ya\u011f analizi (demir par\u00e7ac\u0131k konsantrasyonu e\u011filimini incelemek), kaya kaz\u0131s\u0131nda kullan\u0131mda kalan di\u015fli \u00f6mr\u00fcn\u00fcn en g\u00fcvenilir g\u00f6stergesidir.<\/p>\n<\/div>\n
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Toprak ve kaya kaz\u0131s\u0131 i\u00e7in ayn\u0131 paletli tahrik \u00f6zelliklerini kullanabilir miyim?<\/h3>\n
Bu durum yaln\u0131zca \u00f6zellikler kaya i\u00e7in belirlenmi\u015fse ge\u00e7erlidir. SF = 1,5'te toprak hendekleme i\u00e7in boyutland\u0131r\u0131lm\u0131\u015f bir paletli tahrik sistemi, SF = 2,0 ila 2,5'te kaya i\u00e7in yetersiz kalacakt\u0131r; \u00e7\u00fcnk\u00fc kayadaki zincirleme reaksiyon kuvveti, ayn\u0131 hendek derinli\u011finde topraktakinden 3 ila 4 kat daha y\u00fcksektir. Makine her iki ko\u015fulla da kar\u015f\u0131la\u015facaksa (uzun mesafeli boru hatt\u0131 projelerinde yayg\u0131nd\u0131r), paletli tahrik sistemini en k\u00f6t\u00fc durumdaki kaya b\u00f6l\u00fcm\u00fcne g\u00f6re boyutland\u0131r\u0131n. Paletli tahrik sistemi toprak b\u00f6l\u00fcmleri i\u00e7in a\u015f\u0131r\u0131 b\u00fcy\u00fck olacakt\u0131r; ancak bu a\u015f\u0131r\u0131 kapasite, daha uzun hizmet \u00f6mr\u00fc ve toprakta daha d\u00fc\u015f\u00fck di\u015fli gerilimi sa\u011flar, bu da kaya b\u00f6l\u00fcmlerindeki h\u0131zland\u0131r\u0131lm\u0131\u015f a\u015f\u0131nmay\u0131 k\u0131smen telafi eder.<\/p>\n<\/div>\n
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Kaz\u0131c\u0131 palet tahrik ba\u011flant\u0131 c\u0131vatalar\u0131 neden di\u011fer makinelerdeki c\u0131vatalara g\u00f6re daha h\u0131zl\u0131 gev\u015fiyor?<\/h3>\n
Zincir kesme mekanizmas\u0131, makine g\u00f6vdesi boyunca s\u00fcrekli olarak 5 ila 15 Hz aras\u0131nda bir titre\u015fim iletir. Bu frekans band\u0131, c\u0131vata \u00f6n y\u00fckleme gev\u015femesinin en aktif oldu\u011fu aral\u0131ktad\u0131r; mikro hareketler, tek bir d\u00f6ng\u00fcde di\u015f s\u00fcrt\u00fcnmesini k\u0131rmak i\u00e7in \u00e7ok k\u00fc\u00e7\u00fckt\u00fcr, ancak binlerce d\u00f6ng\u00fc boyunca birikerek c\u0131vatay\u0131 kademeli olarak geriye do\u011fru hareket ettirir. Di\u011fer paletli makineler (ekskavat\u00f6rler, buldozerler) daha d\u00fc\u015f\u00fck frekanslarda (1 ila 3 Hz'de palet temas\u0131) titre\u015fim \u00fcretir ve bu da c\u0131vata \u00f6n y\u00fckleme kayb\u0131na neden olmada daha az etkilidir. Hendek kaz\u0131c\u0131 palet tahrik montaj\u0131 i\u00e7in di\u015f kilitleme bile\u015fi\u011fi veya kama kilitleme rondelalar\u0131 \u015fartt\u0131r; standart yayl\u0131 rondelalar yetersizdir.<\/p>\n<\/div>\n
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Korea Ever-Power, y\u00fcksek frekansl\u0131 dalgalanmalara dayan\u0131kl\u0131 paletli s\u00fcr\u00fcc\u00fcler tedarik ediyor mu?<\/h3>\n
Evet. Korea Ever-Power, kaya kaz\u0131 uygulamalar\u0131 i\u00e7in DIN S\u0131n\u0131f 5 s\u00fcper i\u015flenmi\u015f di\u015flilere, bilye p\u00fcsk\u00fcrtmeli sertle\u015ftirilmi\u015f kama aray\u00fczlerine ve titre\u015fime dayan\u0131kl\u0131 montaj \u00f6zelliklerine sahip paletli tahrikli planet di\u015fli kutular\u0131 \u00fcretmektedir. Toprak kaz\u0131c\u0131lar\u0131ndan a\u011f\u0131r kaya boru hatt\u0131 kaz\u0131c\u0131lar\u0131na kadar 8.000 ila 100.000 Nm aras\u0131nda tork se\u00e7enekleri mevcuttur. Ger\u00e7ek zincir reaksiyon kuvvetine uygun bir \u00f6zellik i\u00e7in zincir beygir g\u00fcc\u00fcn\u00fc, beklenen kesme malzemesini (toprak s\u0131n\u0131f\u0131 veya kaya tipi) ve kaz\u0131 derinli\u011fini belirtin.<\/p>\n<\/div>\n<\/div>\n<\/section>\n\n\n
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Hendek Kaz\u0131c\u0131 Palet Tahrik Sistemleri \u2014 Zincirleme Reaksiyon Kuvvetine G\u00f6re Derecelendirilmi\u015ftir<\/div>\n
Korea Ever-Power, toprak ve kaya kaz\u0131lar\u0131 i\u00e7in 8.000 ila 100.000 Nm tork aral\u0131\u011f\u0131nda hendek kaz\u0131c\u0131 palet tahrikli planet di\u015fli kutular\u0131 sunmaktad\u0131r. Boru hatt\u0131 s\u0131n\u0131f\u0131 hendek kaz\u0131 hizmeti i\u00e7in y\u00fcksek \u00e7evrimli yorulma dayan\u0131m\u0131na sahip di\u015fliler, titre\u015fime dayan\u0131kl\u0131 montaj ve bilye p\u00fcsk\u00fcrtmeli kama aray\u00fczleri mevcuttur. Spesifikasyon \u00f6nerisi i\u00e7in hendek kaz\u0131c\u0131 modelinizi ve kesme malzemenizi belirtin.<\/p>\n<\/div>\n
At\u0131\u015f Poligonunu G\u00f6r\u00fcnt\u00fcle \u2192<\/a><\/p>\nsat\u0131\u015f@planetary-gearboxes.com<\/div>\n<\/div>\n<\/div>\n<\/section>\n
Edit\u00f6r: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"
Korea Ever-Power \u00b7 Application Engineering \u00b7 Trenchers Track Drive Planetary Gearbox for Trenchers \u2014 The Final Drive That Fights Its Own Machine A bulldozer pushes dirt forward. A trencher cuts downward \u2014 and the cutting chain pushes the machine backward. The track drive must overcome this self-generated reaction force while maintaining a feed rate so […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[965],"tags":[],"class_list":["post-1055","post","type-post","status-publish","format-standard","hentry","category-application-and-technical-guid"],"_links":{"self":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/1055","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/comments?post=1055"}],"version-history":[{"count":2,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/1055\/revisions"}],"predecessor-version":[{"id":1059,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/1055\/revisions\/1059"}],"wp:attachment":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/media?parent=1055"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/categories?post=1055"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/tags?post=1055"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}