{"id":636,"date":"2026-05-29T03:35:57","date_gmt":"2026-05-29T03:35:57","guid":{"rendered":"https:\/\/planetary-gearboxes.com\/?p=636"},"modified":"2026-05-29T03:40:01","modified_gmt":"2026-05-29T03:40:01","slug":"planetary-gearbox-cnc-machine-tools-rotary-table","status":"publish","type":"post","link":"https:\/\/planetary-gearboxes.com\/tr\/planetary-gearbox-cnc-machine-tools-rotary-table\/","title":{"rendered":"CNC Tak\u0131m Tezgahlar\u0131 i\u00e7in Planet Di\u015fli Kutusu"},"content":{"rendered":"

<\/p>\n
\"hassas<\/p>\n
\n
CNC Tak\u0131m Tezgah\u0131 Uygulama K\u0131lavuzu \u00b7 Ar\u0131za S\u00fcresi Maliyet Analizi<\/div>\n

CNC tezgahlar\u0131 i\u00e7in hassas planet di\u015fli kutusu \u2014
\nD\u00f6ner Tabla, B Ekseni ve Portal Di\u015fli Tahrik Sistemi<\/h1>\n

CNC tezgah eksenleri, en zorlu kombinasyonlardan birini ortaya koymaktad\u0131r. hassas planet di\u015fli kutusu<\/strong> \u2014 \u0130ster d\u00f6ner tabla, ister B ekseni ba\u015fl\u0131\u011f\u0131, isterse kremayer ve pinyonlu portal ekseni tahrik ediyor olun: boyutsal do\u011fruluk i\u00e7in yay alt d\u00fczeyinde bo\u015fluk, i\u015f par\u00e7as\u0131 s\u0131k\u0131\u015ft\u0131rma ve kesme kuvvetleri i\u00e7in y\u00fcksek s\u00fcrekli tork ve \u2014 kremayer tahrikli portal eksenleri i\u00e7in \u2014 makine yeniden kalibrasyonu olmadan a\u015f\u0131nm\u0131\u015f bir pinyonu 4 saat yerine 30 dakika i\u00e7inde de\u011fi\u015ftirme olana\u011f\u0131. Bu k\u0131lavuz, her CNC tahrik tipi i\u00e7in m\u00fchendislik hesaplamalar\u0131n\u0131 ve \u00fcr\u00fcn se\u00e7imini sa\u011flar.<\/p>\n

Precision EP Serisini G\u00f6r\u00fcnt\u00fcle \u2192
\n<\/a><\/p>\n<\/div>\n<\/section>\n

<\/p>\n

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\u00dc\u00e7 Farkl\u0131 CNC Tahrik Tipi \u2014 \u00dc\u00e7 Farkl\u0131 \u015eanz\u0131man \u00d6ncelik Spesifikasyonu<\/h2>\n
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Bir CNC i\u015fleme merkezinde, her biri planet di\u015fli kutusuna farkl\u0131 taleplerde bulunan \u00fc\u00e7 temelde farkl\u0131 servo s\u00fcr\u00fcc\u00fc tipi bulunur. Hangi s\u00fcr\u00fcc\u00fc tipini belirledi\u011finizi ve bunun bask\u0131n performans gereksinimini anlamak, en yayg\u0131n Koreli CNC OEM se\u00e7im hatas\u0131n\u0131 \u00f6nler: P0 spesifikasyonunun yaln\u0131zca iki veya \u00fc\u00e7 eksende gerekli oldu\u011fu durumlarda t\u00fcm eksenlere ayn\u0131 \u015fekilde uygulanmas\u0131 veya bunun tersine, bile\u015fik d\u0131\u015f konik konfig\u00fcrasyonu se\u00e7erek B ekseni e\u011fimli kafada biriken bo\u015flu\u011fa tolerans g\u00f6sterilmesi.<\/p>\n

\u00dc\u00e7 tahrik tipi ve bunlara ili\u015fkin temel \u00f6zellikler \u015funlard\u0131r:<\/p>\n

\n
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\u2460 D\u00f6ner Tabla (A\/B\/C ekseni d\u00f6n\u00fc\u015f\u00fc)<\/div>\n

\u0130\u015f par\u00e7as\u0131n\u0131 tutan tablay\u0131 a\u00e7\u0131sal konumland\u0131rma yoluyla hareket ettirir. Geri tepme, birincil \u00f6zelliktir.<\/strong> \u2014 bu, i\u015f par\u00e7as\u0131 y\u00fczeyinde do\u011frusal bir konumland\u0131rma hatas\u0131na do\u011frudan d\u00f6n\u00fc\u015f\u00fcr. Di\u015fli kutusundaki her bir yay dakikas\u0131 bo\u015fluk, i\u015flenmi\u015f par\u00e7ada, tabla d\u00f6n\u00fc\u015f merkezinden uzakl\u0131\u011fa orant\u0131l\u0131 olarak \u00f6l\u00e7\u00fclebilir bir boyut hatas\u0131 \u00fcretir. Bu, P0 veya ultra hassas \u00f6zelliklerin en b\u00fcy\u00fck i\u015flevsel gerek\u00e7eye sahip oldu\u011fu eksendir.<\/p>\n<\/div>\n

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\u2461 B Ekseni \/ C Ekseni E\u011fimli Ba\u015fl\u0131k<\/div>\n

Mil ba\u015fl\u0131\u011f\u0131n\u0131 90\u00b0 a\u00e7\u0131yla d\u00f6nd\u00fcr\u00fcr; motor kolonun i\u00e7inde yatay konumdad\u0131r, \u00e7\u0131k\u0131\u015f ise e\u011fme mekanizmas\u0131n\u0131 kolon eksenine dik olarak hareket ettirir. Geri tepme art\u0131 entegre dik a\u00e7\u0131 geometrisi<\/strong> Bunlar temel \u00f6zelliklerdir. S\u0131ral\u0131 di\u015fli kutusunda bo\u015fluk biriktikten sonra eklenen harici bir konik kademe; entegre bir dik a\u00e7\u0131 \u00fcnitesi, \u00e7\u0131k\u0131\u015f milindeki toplam bo\u015flu\u011fu \u00f6l\u00e7er. \u0130\u015fte bu noktada, 3. Maddede belirtilen dik a\u00e7\u0131 serisi se\u00e7imi CNC ba\u011flam\u0131nda do\u011frudan uygulan\u0131r.<\/p>\n<\/div>\n

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\u2462 Portal Di\u015fli ve Pinyonlu Do\u011frusal Eksen<\/div>\n

Portal ta\u015f\u0131y\u0131c\u0131y\u0131 bir di\u015fli ray \u00fczerinde hareket ettirir \u2014 s\u0131n\u0131rs\u0131z hareket mesafesi, y\u00fcksek ilerleme h\u0131zlar\u0131. Di\u015fli a\u015f\u0131nma d\u00f6ng\u00fcs\u00fc ve de\u011fi\u015ftirme ar\u0131za s\u00fcresi<\/strong> Operasyonel a\u00e7\u0131dan en \u00f6nemli endi\u015fe bo\u015fluk derecesi de\u011fil, h\u0131zd\u0131r. Kore havac\u0131l\u0131k portal makinelerinde 120 m\/dak besleme h\u0131zlar\u0131nda, pinyon (a\u015f\u0131nan ve t\u00fcketilen bir par\u00e7a) 4-6 ayda bir de\u011fi\u015ftirilmeyi gerektirebilir. Di\u015fli kutusu-pinyon aray\u00fcz\u00fc tasar\u0131m\u0131, her bir de\u011fi\u015fimin 30 dakika m\u0131 yoksa 4 saatlik makine duru\u015f s\u00fcresine mi mal olaca\u011f\u0131n\u0131 belirler.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

\"Hassas
\n<\/p>\n
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CNC EKSEN T\u0130P\u0130 \u2192 \u00d6NCEL\u0130KL\u0130 \u00d6ZELL\u0130K<\/p>\n

D\u00f6ner tabla \u2192 Bo\u015fluk (P0)
\nB ekseni ba\u015fl\u0131\u011f\u0131 \u2192 R\/A entegre
\nPortal di\u015flisi \u2192 Pinyon de\u011fi\u015fimi
\nTala\u015f ta\u015f\u0131ma band\u0131 \u2192 Maliyet (Ekonomik)
\nAlet dergisi \u2192 Oran e\u015fle\u015fmesi<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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D\u00f6ner Tabla Di\u015fli Kutusu \u2014 Bo\u015fluk-Par\u00e7a Hatas\u0131 \u0130li\u015fkisinin Hesaplanmas\u0131<\/h2>\n
\n
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Her bir planet di\u015fli kutulu CNC tak\u0131m tezgah\u0131 d\u00f6ner ekseni i\u00e7in, bo\u015fluk spesifikasyonu, katalog varsay\u0131lan\u0131ndan se\u00e7ilmek yerine, par\u00e7a tolerans\u0131ndan t\u00fcretilmelidir. Hesaplama zinciri \u015fu \u015fekildedir: di\u015fli kutusu bo\u015flu\u011fu (yay dakikas\u0131 cinsinden) \u2192 tabla y\u00fczeyindeki a\u00e7\u0131sal bo\u015fluk \u2192 i\u015f par\u00e7as\u0131n\u0131n kesme noktas\u0131ndaki do\u011frusal boyutsal hata. Bu zincir, makinedeki di\u011fer t\u00fcm hata kaynaklar\u0131n\u0131 hesaba katarak, par\u00e7a tolerans\u0131 b\u00fct\u00e7esi i\u00e7inde tamamlanmal\u0131d\u0131r.<\/p>\n

<\/p>\n

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GER\u0130 TEPME \u2192 DO\u011eRUSAL KISIM HATASI<\/p>\n

\u0394x = r \u00d7 \u03b8_geri tepme (radyan)
\nburada \u03b8 (rad) = arkmin \u00d7 \u03c0 \/ (180 \u00d7 60)
\n1 ark dakika i\u00e7in \u03b8 = 0,000291 radyan, r = 150 mm'de (i\u015f par\u00e7as\u0131 kenar\u0131):
\n1 arkmin \u2192 \u0394x = 150 \u00d7 0,000291 = 0,044 mm<\/span>
\n3 arkmin \u2192 \u0394x = 150 \u00d7 0,000873 = 0,131 mm<\/span>
\n5 arkmin \u2192 \u0394x = 150 \u00d7 0,001455 = 0,218 mm<\/span><\/div>\n<\/div>\n

ISO tolerans s\u0131n\u0131f\u0131 e\u015fle\u015ftirmesi:<\/strong> 50 mm \u00e7ap\u0131nda (toplam tolerans \u00b10,025 mm) bir ISO H7 deli\u011fi i\u00e7in, d\u00f6ner tabla di\u015fli kutusundan kaynaklanan bo\u015fluk katk\u0131s\u0131, toplam tolerans b\u00fct\u00e7esinin -40%'sini a\u015fmamal\u0131d\u0131r; bu da di\u011fer hata kaynaklar\u0131 (i\u015f mili sal\u0131n\u0131m\u0131, termal kayma, ilerleme ekseni konumland\u0131rmas\u0131) i\u00e7in yer b\u0131rak\u0131r. Bu genellikle bo\u015fluk katk\u0131s\u0131n\u0131n \u00b10,008 ila \u00b10,010 mm'nin alt\u0131nda kalmas\u0131 gerekti\u011fi anlam\u0131na gelir; bu da yaln\u0131zca standart Kore CNC d\u00f6ner tabla yar\u0131\u00e7aplar\u0131 olan 100-200 mm'de P0 \u22641 ark dakika ile elde edilebilir.<\/p>\n

B\u00fcy\u00fck \u00e7elik levhalar\u0131 veya a\u015f\u0131r\u0131 b\u00fcy\u00fck i\u015f par\u00e7alar\u0131n\u0131 i\u015fleyen a\u011f\u0131r d\u00f6ner tablalar i\u00e7in \u2014 s\u0131k\u0131\u015ft\u0131rma torku gereksinimlerinin hassas AFH\/AB serisinin kar\u015f\u0131layabilece\u011finden daha fazla oldu\u011fu durumlarda \u2014 EP-AH Yeni Seri<\/a> 1-2 ark dakika geri tepme, 450 mm g\u00f6vde \u00e7ap\u0131na kadar olan \u00e7er\u00e7evelerde 9.585 N\u00b7m'ye kadar \u00e7\u0131k\u0131\u015f torkunu kapsar. Bu 1-2 ark dakika spesifikasyonu, i\u015f par\u00e7as\u0131n\u0131n geometrisinin kendisinin di\u015fli kutusu geri tepme katk\u0131s\u0131ndan daha p\u00fcr\u00fczl\u00fc oldu\u011fu a\u011f\u0131r yap\u0131sal \u00e7elik toleranslar\u0131 (IT9-IT10) i\u00e7in yeterlidir.<\/p>\n<\/div>\n

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\u0130\u015f Par\u00e7as\u0131 Tipi \u2192 Gerekli Bo\u015fluk \u2192 Kore Ever-Power Serisi<\/p>\n

\n\n\n\n\n\n\n\n\n\n
\u0130\u015f par\u00e7as\u0131 \/ \u0130\u015flem<\/th>\nISO S\u0131n\u0131f\u0131<\/th>\nGerekli
\nTepki<\/th>\n		Seri<\/th>\n<\/tr>\n<\/thead>\n
Havac\u0131l\u0131k ve uzay titanyumu (5 eksenli)<\/td>\nIT6\u2013IT7<\/td>\n\u22641 ark dakika<\/td>\nEP-AFH<\/a><\/td>\n<\/tr>\n
Otomatik kal\u0131p \/ hassas kal\u0131p<\/td>\nIT7\u2013IT8<\/td>\n\u22641 ark dakika<\/td>\nEP-AFH<\/a> \/ EP-AB P0<\/td>\n<\/tr>\n
Al\u00fcminyum otomotiv par\u00e7alar\u0131<\/td>\nIT8\u2013IT9<\/td>\n\u22643 ark dakika<\/td>\nEP-AB P1<\/a><\/td>\n<\/tr>\n
Genel yap\u0131sal \u00e7elik<\/td>\nBT10\u2013BT11<\/td>\n\u22645 ark dakika<\/td>\nEP-AB P2<\/td>\n<\/tr>\n
A\u011f\u0131r \u00e7elik levha (devrilme masas\u0131)<\/td>\nBT9\u2013BT10<\/td>\n1\u20132 ark dakika<\/td>\nEP-AH<\/a> Yeni Hat<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n
En y\u00fcksek hassasiyet i\u00e7in neden EP-AB P0 yerine EP-AFH tercih edilmeli?<\/div>\n

EP-AFH, \u22641 ark dakika hassasiyetle veri iletimi sa\u011flar. s\u0131n\u0131f kodu olmayan standart \u00f6zellik<\/em> \u2014 bir aral\u0131k i\u00e7indeki P0 alt se\u00e7imi olarak de\u011fil. Bu, her EP-AFH \u00fcnitesinin, her oranda ve her \u00e7er\u00e7evede, fabrikada \u22641 ark dakika hassasiyetle do\u011fruland\u0131\u011f\u0131 anlam\u0131na gelir. Ayr\u0131ca, 240 mm \u00e7er\u00e7evede maksimum 3.805 N\u00b7m'ye ula\u015f\u0131r; bu da AB P0 serisinin kar\u015f\u0131layamad\u0131\u011f\u0131 Kore k\u00f6pr\u00fc tipi i\u015fleme merkezi d\u00f6ner tabla s\u0131k\u0131\u015ft\u0131rma torklar\u0131 i\u00e7in yeterlidir.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

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B Ekseni ve E\u011fimli Kafa Tahrik Sistemleri \u2014 CNC i\u00e7in Entegre Dik A\u00e7\u0131n\u0131n \u00d6nemi<\/h2>\n
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5 eksenli bir CNC i\u015fleme merkezindeki B ekseni, e\u015f zamanl\u0131 5 eksenli kesim elde etmek i\u00e7in i\u015f mili ba\u015fl\u0131\u011f\u0131n\u0131 e\u011fmektedir. Servo motor genellikle makine kolonunun i\u00e7ine yatay olarak monte edilir; \u00e7\u0131k\u0131\u015f\u0131, e\u011fme mekanizmas\u0131n\u0131 kolon eksenine 90\u00b0 a\u00e7\u0131yla s\u00fcrmelidir. Bu d\u00fczenek, dik a\u00e7\u0131l\u0131 bir di\u015fli kutusu gerektirir ve bu dik a\u00e7\u0131l\u0131 di\u015fli kutusunun bo\u015fluk spesifikasyonu, i\u015f mili ba\u015fl\u0131\u011f\u0131n\u0131n a\u00e7\u0131sal konumland\u0131rma do\u011frulu\u011funu do\u011frudan belirler ve bu da do\u011frudan i\u015f par\u00e7as\u0131n\u0131n boyutsal do\u011frulu\u011funu etkiler.<\/p>\n

Havac\u0131l\u0131k ve otomotiv tak\u0131mlar\u0131 i\u00e7in Kore yap\u0131m\u0131 5 eksenli i\u015fleme merkezleri, B ekseni a\u00e7\u0131sal konumland\u0131rma hassasiyetini \u00b10,005\u00b0 ila \u00b10,010\u00b0 (0,3 ila 0,6 ark dakika) olarak belirtmektedir. Bu, B ekseni tahriki i\u00e7in di\u015fli kutusu bo\u015fluk pay\u0131n\u0131n \u22640,3\u20130,6 ark dakika olmas\u0131 gerekti\u011fi anlam\u0131na gelir ve P0 veya daha iyisini gerektirir. S\u0131ral\u0131 bir P0 di\u015fli kutusundan sonra eklenen harici bir konik di\u015fli \u00e7ifti, 3\u20135 ark dakika ek bo\u015fluk olu\u015fturarak toplamda 4\u20136 ark dakika bo\u015fluk \u00fcretir; bu da belirtilen de\u011ferin 10 kat\u0131d\u0131r. Bile\u015fik harici bir konfig\u00fcrasyonla 5 eksenli hassasiyet spesifikasyonuna ula\u015fmak m\u00fcmk\u00fcn de\u011fildir.<\/p>\n

O EP-ABR entegre dik a\u00e7\u0131l\u0131 serisi<\/a> Bu sorun, e\u011fim kademesi dahil olmak \u00fczere dik a\u00e7\u0131l\u0131 \u00e7\u0131k\u0131\u015f milinde P0\/P1\/P2 bo\u015flu\u011funu \u00f6l\u00e7erek \u00e7\u00f6z\u00fcl\u00fcr. Onaylanm\u0131\u015f Kore \u00f6rne\u011fi: EP-ABR090 P1 i=25, be\u015f eksenli i\u015fleme merkezi B ekseni e\u011fimli kafa. Teslimatta bo\u015fluk: \u00c7\u0131k\u0131\u015f milinde \u00f6l\u00e7\u00fclen 2,4 ark dakika. Siheung'daki bir havac\u0131l\u0131k ta\u015feronunda 3 makinede 19 ay kesintisiz \u00e7al\u0131\u015fma, s\u0131f\u0131r bo\u015fluk onar\u0131m talebi.<\/p>\n

<\/p>\n

Bu B ekseni i\u00e7in P0 yerine neden P1 belirtildi: <\/strong>
\nMakinenin B ekseni, \u00e7ift tahrikli \u00f6n y\u00fckleme d\u00fczeni kullan\u0131r; iki EP-ABR090 \u00fcnitesi, ayn\u0131 e\u011filebilir ekseni z\u0131t taraflardan tahrik eder ve aralar\u0131nda k\u00fc\u00e7\u00fck bir a\u00e7\u0131sal \u00f6n y\u00fckleme uygulan\u0131r. \u00d6n y\u00fckleme, bireysel di\u015fli kutusu s\u0131n\u0131f\u0131ndan ba\u011f\u0131ms\u0131z olarak eksen seviyesindeki etkili bo\u015flu\u011fu ortadan kald\u0131r\u0131r ve bu sayede bireysel \u00fcnitede 2,4 ark dakika P1, \u00f6n y\u00fckleme telafisi yoluyla 0,5 ark dakikan\u0131n alt\u0131nda sistem bo\u015flu\u011fu sa\u011flar. Daha y\u00fcksek \u00fcnite maliyetine sahip 60% P0'\u0131 \u200b\u200bbelirtmek, i\u015flevsel bir iyile\u015fme sa\u011flamazd\u0131. Bu, 5 eksenli tak\u0131m tezgah\u0131 tasar\u0131m\u0131nda yayg\u0131n bir m\u00fchendislik optimizasyonudur.<\/span><\/div>\n<\/div>\n
\n
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B EKSEN\u0130 GER\u0130 TEPME Z\u0130NC\u0130R\u0130 ANAL\u0130Z\u0130<\/p>\n

Harici bile\u015fik yap\u0131land\u0131rmas\u0131:
\n[Motor]
\n\u2514\u2500[Inline P0 AB090] \u22641.0\u2032
\n\u2514\u2500[D\u0131\u015f e\u011fim] +3\u20135\u2032
\n\u2514\u2500 Toplam: 4\u20136 ark dakika \u274cEntegre dik a\u00e7\u0131:
\n[Motor]
\n\u2514\u2500[EP-ABR090 P1] \u22643,0\u2032 toplam
\n\u2514\u2500 R\/A \u015faft\u0131nda \u00f6l\u00e7\u00fclm\u00fc\u015ft\u00fcr \u2713\u00c7ift \u00f6n y\u00fckleme ile:
\n2\u00d7 EP-ABR090 P1 + \u00f6n y\u00fckleme
\n\u2192 Sistem geri tepmesi \u22640,5\u2032 \u2713\u2713<\/div>\n
\u00c7ift tahrik sistemleri aras\u0131ndaki \u00f6n y\u00fckleme dengelemesi, Kore yap\u0131m\u0131 5 eksenli i\u015fleme merkezlerinin standart m\u00fchendisli\u011fidir. Bireysel di\u015fli kutusu P1 s\u0131n\u0131f\u0131 + \u00f6n y\u00fckleme \u2192 daha y\u00fcksek maliyetle tek P0 \u00fcnitesine k\u0131yasla \u00fcst\u00fcn sonu\u00e7.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Portal Di\u015fli ve Kremayerli Do\u011frusal Eksen \u2014 Bak\u0131m Maliyetinin Belirleyici Fakt\u00f6r Olmas\u0131n\u0131n Nedenleri<\/h2>\n

Do\u011fru planet di\u015fli kutusu CNC konfig\u00fcrasyonu ile birlikte kremayer ve pinyon lineer eksen di\u015fli kutusu se\u00e7imi, hassasiyet derecesi kadar makine \u00e7al\u0131\u015fma s\u00fcresini de belirler. Kremayer ve pinyon, b\u00fcy\u00fck formatl\u0131 Kore CNC i\u015fleme merkezleri, lazer kesim sistemleri ve portal yap\u0131lar i\u00e7in bask\u0131n lineer tahrik mimarisidir; \u00e7\u00fcnk\u00fc kremayer s\u0131n\u0131rs\u0131z hareket uzunlu\u011funa kadar uzat\u0131labilir ve bilyal\u0131 vidal\u0131 tahriklerin yakla\u015f\u0131k 6 m'den fazla hareket mesafesinde ula\u015famad\u0131\u011f\u0131 60-150 m\/dak besleme h\u0131zlar\u0131na ula\u015f\u0131labilir. Kremayer tahrikli portal mimarlar\u0131n\u0131n toplam sahip olma maliyeti modellerine her zaman dahil etmedikleri \u015fey, pinyonun a\u015f\u0131nan bir bile\u015fen olmas\u0131n\u0131n sonucudur.<\/p>\n

\"Planet<\/p>\n

\n
\n

Pinyon A\u015f\u0131nma Problemi<\/h3>\n

Di\u015fli \u00e7arkl\u0131 do\u011frusal tahrik sistemlerinde, pinyon di\u015flerinin yan y\u00fczeyleri milyonlarca temas d\u00f6ng\u00fcs\u00fc boyunca di\u015fli \u00e7arka s\u00fcrt\u00fcnerek a\u015f\u0131n\u0131r. Kore havac\u0131l\u0131k portal i\u015fleme merkezlerinde, \u00fc\u00e7 vardiyal\u0131 \u00e7al\u0131\u015fma d\u00fczeninde maksimum 120 m\/dak ilerleme h\u0131z\u0131yla \u00e7al\u0131\u015fan makinelerde, pinyon di\u015flerinin yan y\u00fczey a\u015f\u0131nmas\u0131 4-6 ay i\u00e7inde de\u011fi\u015ftirme e\u015fi\u011fine ula\u015f\u0131r. Bu bir \u00fcr\u00fcn kalitesi sorunu de\u011fil, y\u00fcksek \u00e7evrimli ve y\u00fcksek kuvvetli ko\u015fullar alt\u0131nda di\u015fli \u00e7ark-pinyon temas geometrisinin do\u011fal bir tribolojik sonucudur.<\/p>\n

Ekonomik soru, pinyonun a\u015f\u0131n\u0131p a\u015f\u0131nmayaca\u011f\u0131 de\u011fil (a\u015f\u0131nacakt\u0131r), de\u011fi\u015ftirme i\u015fleminin ne kadar s\u00fcrd\u00fc\u011f\u00fc ve her i\u015flemden sonra makine yeniden kalibrasyonunun gerekip gerekmedi\u011fidir. \u015eanz\u0131man \u00e7\u0131k\u0131\u015f\u0131 ile pinyon aras\u0131nda geleneksel bir kama veya mil ba\u011flant\u0131s\u0131 varsa, pinyon de\u011fi\u015fimi \u015funlar\u0131 gerektirir: servo motor kablolar\u0131n\u0131n ba\u011flant\u0131s\u0131n\u0131n kesilmesi, \u015fanz\u0131man\u0131n ta\u015f\u0131y\u0131c\u0131 tertibat\u0131ndan \u00e7\u0131kar\u0131lmas\u0131, a\u015f\u0131nm\u0131\u015f pinyonun kama veya mil ba\u011flant\u0131s\u0131ndan \u00e7\u0131kar\u0131lmas\u0131 (\u00f6zel bir \u00e7\u0131karma aleti gerektirir), yeni pinyonun ba\u011flant\u0131ya tak\u0131lmas\u0131, \u015fanz\u0131man\u0131n yeniden tak\u0131lmas\u0131, servo motorun yeniden ba\u011flanmas\u0131 ve makine ekseni yeniden kalibrasyonunun yap\u0131lmas\u0131. Toplam ge\u00e7en s\u00fcre: \u015fanz\u0131man ba\u015f\u0131na, her de\u011fi\u015ftirme i\u015flemi i\u00e7in 2-4 saat.<\/p>\n

Tipik bir Kore yap\u0131m\u0131 5 eksenli portal i\u015fleme merkezinde, portal k\u00f6pr\u00fcs\u00fcn\u00fcn her iki taraf\u0131n\u0131 da \u00e7al\u0131\u015ft\u0131ran iki EP-AP \u00fcnitesiyle, portal senkronizasyonunu korumak i\u00e7in bu i\u015flemin her iki tarafta da e\u015f zamanl\u0131 olarak ger\u00e7ekle\u015ftirilmesi gerekir; bu da bak\u0131m olay ba\u015f\u0131na ar\u0131za s\u00fcresini 4-8 saate \u00e7\u0131kar\u0131r ve y\u0131lda 2-3 kez bak\u0131m yap\u0131lmas\u0131 gerekir.<\/p>\n<\/div>\n

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Curvic Plaka \u00c7\u00f6z\u00fcm\u00fc<\/h3>\n

O EP-AP\/APK Kavisli Plaka serisi<\/a> Di\u015fli\/anahtar ba\u011flant\u0131s\u0131n\u0131, pinyonu \u015fanz\u0131man \u00e7\u0131k\u0131\u015f miline tek bir s\u0131k\u0131\u015ft\u0131rma vidas\u0131yla ba\u011flayan patentli kavisli di\u015fli y\u00fczey di\u015fli diski (Curvic Plaka) ile de\u011fi\u015ftirir. Kavisli di\u015fli geometrisi kendili\u011finden merkezleme \u00f6zelli\u011fine sahiptir; vida s\u0131k\u0131ld\u0131\u011f\u0131nda, Curvic di\u015fleri, montaj s\u0131ras\u0131ndan ba\u011f\u0131ms\u0131z olarak pinyonu otomatik olarak ayn\u0131 merkez hatt\u0131 konumuna zorlar. Pinyon de\u011fi\u015ftirme prosed\u00fcr\u00fc: bir viday\u0131 gev\u015fetin, a\u015f\u0131nm\u0131\u015f pinyonu \u00e7\u0131kar\u0131n, yeni pinyonu tak\u0131n, bir viday\u0131 s\u0131k\u0131n. Motor ba\u011flant\u0131s\u0131 kesilmez. \u015eanz\u0131man s\u00f6k\u00fclmez. Yeniden kalibrasyon gerekmez.<\/p>\n

\n
Kore'de do\u011frulanan \u00f6rnek \u2014 12\u00d75 m havac\u0131l\u0131k portal\u0131:<\/div>\n

12 m \u00d7 5 m boyutlar\u0131ndaki bir portal i\u015fleme merkezinin her iki X ekseni taraf\u0131nda da EP-AP200 Curvic Plate kullan\u0131ld\u0131. \u00d6nceki spline tipi di\u015fli kutusunda: her iki taraftaki ilk pinyon de\u011fi\u015fimi 3,5 saat, her iki taraf\u0131n portal senkronizasyonunun yeniden kalibrasyonu da dahil olmak \u00fczere toplam 7 saat s\u00fcr\u00fcyordu. AP Curvic Plate ile: her iki taraf 55 dakikada tamamland\u0131, portal senkronizasyonunun yeniden kalibrasyonuna gerek kalmad\u0131 \u2014 Curvic Plate, kalibrasyon \u00e7al\u0131\u015fmas\u0131 olmadan her iki taraf\u0131 da de\u011fi\u015fim \u00f6ncesi portal senkronizasyonuna 0,008 mm hassasiyetle geri getirdi.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nGeleneksel Spline\/Anahtar<\/th>\nKavisli Plaka \u2014 EP-AP\/APK<\/th>\n<\/tr>\n<\/thead>\n
De\u011fi\u015ftirme ad\u0131mlar\u0131<\/td>\nMotor ba\u011flant\u0131s\u0131n\u0131 kesme \u2192 \u015fanz\u0131man\u0131 s\u00f6kme \u2192 mil \u00e7\u0131karma \u2192 yenisini takma \u2192 yeniden takma \u2192 yeniden kalibrasyon<\/td>\n1 viday\u0131 gev\u015fetin \u2192 pinyonu de\u011fi\u015ftirin \u2192 1 viday\u0131 s\u0131k\u0131n<\/td>\n<\/tr>\n
\u015eanz\u0131man \u00fcnitesi ba\u015f\u0131na ge\u00e7en s\u00fcre<\/td>\n2-4 saat (yeniden kalibrasyon dahil)<\/td>\n15-30 dakika<\/td>\n<\/tr>\n
Yeniden kalibrasyon gereklidir.<\/td>\nEvet \u2014 spline pozisyonu her yeniden kurulumda de\u011fi\u015fir.<\/td>\nHay\u0131r \u2014 Curvic'in kendi kendini merkezlemesi pozisyonu geri kazand\u0131r\u0131r.<\/td>\n<\/tr>\n
Motor kablosu ba\u011flant\u0131s\u0131 kesildi.<\/td>\nEvet (\u015fanz\u0131man\u0131n s\u00f6k\u00fclmesi gerekiyor)<\/td>\nHay\u0131r (\u00e7\u0131k\u0131\u015f taraf\u0131ndan pinyon de\u011fi\u015ftirildi)<\/td>\n<\/tr>\n
\u00d6zel alet gereklidir<\/td>\nEvet \u2014 spline \u00e7\u0131karma presi<\/td>\nHay\u0131r \u2014 standart onalt\u0131l\u0131k anahtar<\/td>\n<\/tr>\n
Y\u0131ll\u0131k de\u011fi\u015fimler (3 vardiya)<\/td>\n2\u20133<\/td>\n2\u20133<\/td>\n<\/tr>\n
Y\u0131ll\u0131k ar\u0131za s\u00fcresi (\u00e7ift portal)<\/td>\n14-24 saatlik temel \u00f6l\u00e7\u00fcm<\/td>\n1-2 saat \u2014 y\u0131lda 13-22 saat tasarruf<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
Filo d\u00fczeyinde nicelle\u015ftirme: <\/strong>
\n\u00c7ift tahrikli EP-AP200 Curvic Plate ile \u00e7al\u0131\u015fan 6 adet b\u00fcy\u00fck portal tipi makine kullanan Koreli bir havac\u0131l\u0131k ve uzay i\u015fleme ta\u015feronu, \u00f6nceki spline tipi di\u015fli kutular\u0131na k\u0131yasla, tam \u00e7ift tarafl\u0131 pinyon de\u011fi\u015ftirme i\u015fleminde 55 dakika, \u00f6nceki sisteme g\u00f6re ise 7 saat tasarruf sa\u011flad\u0131\u011f\u0131n\u0131 do\u011frulad\u0131. Net tasarruf: \u0130\u015flem ba\u015f\u0131na 6,08 saat \u00d7 y\u0131lda 2,5 i\u015flem \u00d7 6 makine = 6,08 saat Y\u0131lda 91 saat makine \u00e7al\u0131\u015fma s\u00fcresi geri kazan\u0131m\u0131<\/strong>Kore'deki muhafazakar CNC i\u015fleme saatlik \u00fccreti g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, bu durum, pinyon a\u015f\u0131nma oran\u0131n\u0131 de\u011fi\u015ftirmeden, yaln\u0131zca de\u011fi\u015ftirme prosed\u00fcr\u00fcn\u00fcn s\u00fcresini uzatarak, y\u0131ll\u0131k verimlilikte \u00f6nemli bir iyile\u015fme anlam\u0131na gelir.<\/span><\/div>\n<\/section>\n

<\/p>\n

\n

Di\u015fli \u00c7arkl\u0131 Eksen \u0130\u00e7in Gerekli Di\u015fli Kutusu \u00c7\u0131k\u0131\u015f Torkunun Hesaplanmas\u0131<\/h2>\n
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\n

Bir raf tahrik sistemi i\u00e7in do\u011fru EP-AP \u00e7er\u00e7eve boyutunu belirlemek, genel bir \"a\u011f\u0131r hizmet\" s\u0131n\u0131fland\u0131rmas\u0131ndan de\u011fil, raf sistemi parametrelerinden \u00e7\u0131k\u0131\u015f torku talebini hesaplamay\u0131 gerektirir. Form\u00fcl basittir ve hassas bir \u00e7er\u00e7eve boyutu ba\u015flang\u0131\u00e7 \u200b\u200bnoktas\u0131 sa\u011flar.<\/p>\n

\n

D\u0130\u015eL\u0130 TAHR\u0130K TORK HESAPLAMASI<\/p>\n

T_\u00e7\u0131kt\u0131 = F_di\u015fli \u00d7 r_pinyon
\nF_rack = F_cutting + F_acceleration
\nF_ivme = m \u00d7 a (hareketli k\u00fctle \u00d7 ivme) \u00d6rnek \u2014 Kore uzay sanayi portal\u0131:
\nF_kesim (Inconel): 12.000 N
\nF_ivme (3.000 kg, 2 m\/s\u00b2): 6.000 N
\nToplam F_rack: 18.000 N
\nr_pinion (m=4, Z=20): 0.040 mT_output = 18,000 \u00d7 0.040
\n= Her iki taraf i\u00e7in 720 N\u00b7m<\/span>1,5\u00d7 g\u00fcvenlik fakt\u00f6r\u00fcyle \u2192 1.080 N\u00b7m
\n\u2192 EP-AP140 bunu kapsar (1.400 N\u00b7m'ye kadar)<\/div>\n<\/div>\n

\u0130ki EP-AP \u00fcnitesinin portal k\u00f6pr\u00fcs\u00fcn\u00fcn z\u0131t taraflar\u0131n\u0131 ayn\u0131 anda tahrik etti\u011fi \u00e7ift tahrikli portal konfig\u00fcrasyonlar\u0131nda, kuvvet hesaplamas\u0131 her taraf i\u00e7in ayr\u0131 ayr\u0131 yap\u0131l\u0131r; simetrik portal hareketi i\u00e7in her bir di\u015fli kutusu toplam portal kesme ve ivme kuvvetinin yar\u0131s\u0131n\u0131 kar\u015f\u0131lar, ancak tek eksenli \u00f6n eksen d\u00fczeltmeleri ve e\u011fim d\u00fczeltmeleri s\u0131ras\u0131nda tam kuvveti kar\u015f\u0131lamak zorundad\u0131r.<\/p>\n

Korea Ever-Power, talep \u00fczerine Korece olarak bir kremayer tahrik torku hesaplama \u00e7al\u0131\u015fma sayfas\u0131 sunmaktad\u0131r; kremayer mod\u00fcl\u00fc (m), pinyon di\u015f say\u0131s\u0131 (Z), hareketli k\u00fctle (kg), maksimum ivme (m\/s\u00b2) ve kesme kuvveti \u00f6zelliklerini belirtmeniz yeterlidir; Korea Ever-Power uygulama ekibi, g\u00fcvenlik fakt\u00f6r\u00fc uygulanm\u0131\u015f \u00f6nerilen EP-AP \u00e7er\u00e7eve boyutunu size geri g\u00f6nderecektir.<\/p>\n<\/div>\n

\n

Raf Sistemine G\u00f6re EP-AP\/APK \u00c7er\u00e7eve Se\u00e7imi<\/p>\n

\n\n\n\n\n\n\n\n\n\n
Ba\u015fvuru<\/th>\nRaf Kuvveti<\/th>\nT_\u00e7\u0131kt\u0131<\/th>\nEP-AP \u00c7er\u00e7evesi<\/th>\n<\/tr>\n<\/thead>\n
Fiber lazer kesim (6\u00d720 m)<\/td>\n3.000\u20136.000 N<\/td>\n120\u2013240 N\u00b7m<\/td>\nAP090<\/td>\n<\/tr>\n
Plazma kesim (kal\u0131n plaka)<\/td>\n5.000\u201310.000 N<\/td>\n200\u2013400 N\u00b7m<\/td>\nAP110<\/td>\n<\/tr>\n
Portal freze (al\u00fcminyum)<\/td>\n8.000\u201315.000 N<\/td>\n320\u2013600 N\u00b7m<\/td>\nAP140<\/td>\n<\/tr>\n
Portal freze makinesi (Inconel\/titanyum)<\/td>\n15.000\u201325.000 N<\/td>\n600\u20131.000 N\u00b7m<\/td>\nAP140\u2013AP200<\/td>\n<\/tr>\n
Tersane portal vinci ge\u00e7i\u015fi<\/td>\n80.000\u2013200.000 N<\/td>\n3.200\u20138.000 N\u00b7m<\/td>\nAP355\u2013APK450<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Temel: r_pinion = 40 mm (m=4, Z=20). 1,5\u00d7 g\u00fcvenlik fakt\u00f6r\u00fc uyguland\u0131. Ger\u00e7ek spesifikasyon, tam \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc analizini gerektirir.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Yard\u0131mc\u0131 CNC Eksenleri \u2014 Her Eksenin P0'a \u0130htiyac\u0131 Yoktur ve Aray\u00fcz Hala \u00d6nemlidir<\/h2>\n
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\n

12 servo eksenli 5 eksenli bir i\u015fleme merkezinin on iki adet P0 hassas di\u015fli kutusuna ihtiyac\u0131 yoktur. Tala\u015f konvey\u00f6r\u00fc tahrikleri, so\u011futma s\u0131v\u0131s\u0131 pompas\u0131 akt\u00fcat\u00f6rleri, tak\u0131m magazini d\u00f6ner tablas\u0131 d\u00f6n\u00fc\u015f\u00fc, palet ta\u015f\u0131ma tahrikleri ve kap\u0131 akt\u00fcat\u00f6rleri, geri tepmenin makine hassasiyeti i\u00e7in \u00f6nemsiz oldu\u011fu a\u00e7\u0131k d\u00f6ng\u00fcl\u00fc veya h\u0131z kontroll\u00fc eksenlerdir. Bu eksenlerde P0 belirtmek, s\u0131f\u0131r i\u015flevsel getiriyle do\u011frudan bir maliyet cezas\u0131 anlam\u0131na gelir.<\/p>\n

O Kore Ever-Power Ekonomik Hatt\u0131 PA II serisi<\/a> Bu CNC yard\u0131mc\u0131 eksen uygulamas\u0131 i\u00e7in \u00f6zel olarak tasarlanm\u0131\u015ft\u0131r: PA II g\u00f6vde \u00e7ap\u0131, EP-AB s\u0131ral\u0131 serisiyle birebir ayn\u0131 boyuttad\u0131r, bu nedenle tek bir mekanik \u00e7izim, ayn\u0131 motor adapt\u00f6r plakas\u0131 ve montaj flan\u015f\u0131 geometrisini kullanarak hem kritik eksenlerde hassas EP-AB P0\/P1'i hem de yard\u0131mc\u0131 eksenlerde Ekonomik Seri PA II'yi belirtebilir.<\/p>\n

PA II'nin 6-8 ark dakika tek kademeli bo\u015flu\u011fu, yaln\u0131zca \"\u00e7al\u0131\u015f\u0131yor\" ve \"durdurulmu\u015f\" konumland\u0131rma gereksiniminin oldu\u011fu tala\u015f konvey\u00f6r\u00fc h\u0131z kontrol\u00fc i\u00e7in tamamen yeterlidir. Ayn\u0131 \u00e7er\u00e7eve boyutunda PA II ve AB P0 aras\u0131ndaki \u00f6nemli maliyet fark\u0131, bir CNC OEM'in hassasiyet b\u00fct\u00e7esini 12 eksenin tamam\u0131na da\u011f\u0131tmak yerine, makine do\u011frulu\u011funu ger\u00e7ekten belirleyen 3-4 eksene ay\u0131rmas\u0131na olanak tan\u0131r.<\/p>\n<\/div>\n

\n

<\/p>\n

\n
CNC Eksen Seviyelendirmesi \u2014 Hassasiyet mi, Ekonomiklik mi?<\/div>\n
\n
\n
HASSAS\u0130YET SEV\u0130YES\u0130 (EP-AFH \/ EP-AB P0)<\/div>\n
D\u00f6ner tabla (A\/B\/C ekseni) \u00b7 5 eksenli e\u011filebilir kafa \u00b7 Y\u00fcksek h\u0131zl\u0131 i\u015f mili kafas\u0131 \u00b7 \u0130ndeksleme ekseni<\/div>\n<\/div>\n
\n
ORTA KATEGOR\u0130 (EP-AB P1\/P2 \u00b7 EP-ABR P1)<\/div>\n
Genel servo konumland\u0131r\u0131c\u0131 \u00b7 B ekseni (\u00f6n y\u00fcklemeli) \u00b7 Palet ta\u015f\u0131ma lineer ekseni \u00b7 ATC d\u00f6ner tabla tahrik sistemi<\/div>\n<\/div>\n
\n
EKONOM\u0130K KATEGOR\u0130 (PA II \/ PE II)<\/div>\n
Tala\u015f konvey\u00f6r\u00fc \u00b7 So\u011futma s\u0131v\u0131s\u0131 pompas\u0131 akt\u00fcat\u00f6r\u00fc \u00b7 Kap\u0131\/koruma tahriki \u00b7 Ya\u011flama da\u011f\u0131t\u0131m\u0131 \u00b7 Ba\u011flant\u0131 eleman\u0131 kelep\u00e7esi<\/div>\n<\/div>\n<\/div>\n

PA II ve EP-AB ayn\u0131 motor adapt\u00f6r plakas\u0131 boyutunu payla\u015f\u0131yor; tek bir mekanik tasar\u0131m, ayn\u0131 makinede \u00fc\u00e7 kademenin tamam\u0131n\u0131 destekliyor.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

\"planet<\/p>\n

\n

Tak\u0131m Magazini ve \u0130ndeksleme Tahrik Sistemleri \u2014 Yuvarlak Flan\u015fl\u0131 ve Standart Olmayan Oranlar<\/h2>\n
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\n

CNC i\u015fleme merkezlerinde kullan\u0131lan tak\u0131m magazinleri, Hirth ba\u011flant\u0131 indeksleyicileri ve d\u00f6ner palet tablalar\u0131 genellikle standart d\u0131\u015f\u0131 red\u00fcksiyon oranlar\u0131 gerektirir; bir magazin karuseli i\u00e7indeki tak\u0131m say\u0131s\u0131 (tipik olarak 20, 30 veya 40 pozisyon), de\u011fi\u015fken frekansl\u0131 s\u00fcr\u00fcc\u00fc kullan\u0131lmadan, yaln\u0131zca di\u015fli oran\u0131 kullan\u0131larak, motor ad\u0131m komutu ba\u015f\u0131na do\u011fru a\u00e7\u0131sal art\u0131\u015f\u0131 \u00fcretecek \u015fekilde, tak\u0131m de\u011fi\u015fimi ba\u015f\u0131na motor devir say\u0131s\u0131yla e\u015fle\u015fmelidir.<\/p>\n

Standart planet di\u015fli serisi 3, 4, 5, 6, 7, 8, 9, 10, 12, 15, 20, 25\u2026 oranlar\u0131n\u0131 kapsar; mevcut set seriye ba\u011fl\u0131d\u0131r. Tak\u0131m de\u011fi\u015ftirme servosunun her tak\u0131m pozisyonu i\u00e7in tam olarak 12\u00b0 (360\u00b0\/30) ilerlemesi gereken 30 tak\u0131ml\u0131 bir magazin i\u00e7in (12\u00b0 tak\u0131m art\u0131\u015f\u0131 ba\u015f\u0131na tam say\u0131 motor devri gerektirir), gereken oran 21:1, 31:1 veya 61:1 olabilir; bunlar standart AB serisinde mevcut de\u011fildir.<\/p>\n

O EP-AD yuvarlak flan\u015f serisi<\/a> ve kompakt versiyonu EP-ADS<\/a> Standart seriye ek olarak 16, 21, 31, 61 ve 91 gibi standart d\u0131\u015f\u0131 oranlar da sunarak, VFD'ye gerek kalmadan hassas tak\u0131m magazini indekslemesi sa\u011flar. Yuvarlak flan\u015f ayr\u0131ca magazin g\u00f6vdesi deli\u011finde kendili\u011finden merkezlenerek indeksleyici hizalamas\u0131n\u0131 kolayla\u015ft\u0131r\u0131r.<\/p>\n<\/div>\n

\n

\"BPG_BPGA<\/p>\n

\n
Standart d\u0131\u015f\u0131 oran kullan\u0131labilirli\u011fi \u2014 AD\/ADS serisi<\/div>\n
Standart: 4\/5\/7\/10\/12\/15\/20\/25\u2026
\nStandart d\u0131\u015f\u0131: 16 \/ 21 \/ 31 \/ 61 \/ 9130-alet mag (ad\u0131m ba\u015f\u0131na 12\u00b0):
\nMotor devri 1500 rpm, ad\u0131m ba\u015f\u0131na 0,5 saniye.
\n\u2192 Tam olarak i=21'e ihtiya\u00e7 var \u2192 Reklamlar mevcut<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Kore Ever-Power CNC Tak\u0131m Tezgah\u0131 Se\u00e7imi \u2014 Eksiksiz H\u0131zl\u0131 Referans<\/h2>\n

A\u015fa\u011f\u0131daki tablo, d\u00f6ner tabla, B ekseni, kremayer ve pinyon portal\u0131, yard\u0131mc\u0131 ve indeksleyici eksenleri kapsayan t\u00fcm mod\u00fcllerin se\u00e7im mant\u0131\u011f\u0131n\u0131 tek bir CNC uygulama referans\u0131nda birle\u015ftirir. Bunu bir ba\u015flang\u0131\u00e7 \u200b\u200bnoktas\u0131 olarak kullan\u0131n; her zaman belirli i\u015f par\u00e7an\u0131z ve kesme parametreleriniz i\u00e7in tam tork hesaplamas\u0131 ve bo\u015fluk-par\u00e7a tolerans\u0131 analizi ile do\u011frulay\u0131n.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
CNC Uygulamas\u0131<\/th>\nKore Ever-Power Serisi<\/th>\nTemel \u00d6zellikler<\/th>\nSe\u00e7im Nedeni<\/th>\n<\/tr>\n<\/thead>\n
D\u00f6ner tabla \u2014 titanyum\/kal\u0131p (hassas)<\/td>\nEP-AFH 100\u2013180<\/a><\/td>\nStd \u22641\u2032 \u00b7 3,805 N\u00b7m<\/td>\nT\u00fcm \u00e7er\u00e7eveler ve oranlar genelinde \u22641 ark dakika standard\u0131 \u2014 kalite se\u00e7imi gerekmez<\/td>\n<\/tr>\n
D\u00f6ner tabla \u2014 a\u011f\u0131r \u00e7elik levha<\/td>\nEP-AH 355\/450<\/a><\/td>\n1\u20132\u2032 \u00b7 9,585 N\u00b7m<\/td>\nKore'de en y\u00fcksek tork de\u011ferine sahip Ever-Power serisi, \u00e7ok b\u00fcy\u00fck ve a\u011f\u0131r d\u00f6ner tablalar i\u00e7in tasarlanm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
B ekseni e\u011fimli ba\u015fl\u0131k (5 eksenli)<\/td>\nEP-ABR 090 P1<\/a><\/td>\n\u22643\u2032 toplam R\/A<\/td>\nP1 spesifikasyonuna pah a\u015famas\u0131 dahildir \u2014 harici pah i\u015flemine gerek yoktur.<\/td>\n<\/tr>\n
Portal raf\u0131 do\u011frusal eksen<\/td>\nEP-AP\/APK Kavisli Plaka<\/a><\/td>\n1 vidal\u0131 pinyon \u00b7 14.010 N\u00b7m<\/td>\nPinyon di\u015fli de\u011fi\u015fimi 30 dakikada (normalde 4 saat s\u00fcrerdi) \u2014 kendili\u011finden merkezleme, yeniden kalibrasyon gerektirmez.<\/td>\n<\/tr>\n
Yard\u0131mc\u0131 eksenler (tala\u015f konvey\u00f6r\u00fc, kap\u0131, palet)<\/td>\nEkonomik Hat PA II<\/a><\/td>\n6\u20138\u2032 \u00b7 ayn\u0131 montaj<\/td>\nEP-AB ile ayn\u0131 flan\u015f \u2014 tek bir mekanik \u00e7izim, hassasiyet ve ekonomik kademelere hizmet eder.<\/td>\n<\/tr>\n
Alet dergisi \/ indeksleyici<\/td>\nEP-AD \/ EP-ADS<\/a><\/td>\ni=21\/31\/61\/91<\/td>\nVFD olmadan hassas tak\u0131m pozisyonu indeksleme i\u00e7in standart d\u0131\u015f\u0131 oranlar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

\n

S\u0131k\u00e7a Sorulan Sorular \u2014 CNC Tak\u0131m Tezgahlar\u0131 i\u00e7in Planet Di\u015fli Kutusu<\/h2>\n
\n
\n

Q<\/span>
\nCNC d\u00f6ner tablas\u0131 her y\u00f6n de\u011fi\u015ftirme i\u015fleminden sonra kayma yap\u0131yor. Bunun muhtemel sebebi nedir?<\/h3>\n

CNC d\u00f6ner tablada y\u00f6n de\u011fi\u015ftirme sonras\u0131 sapma neredeyse her zaman bir geri tepme belirtisidir. Servo komutu y\u00f6n de\u011fi\u015ftirdi\u011finde, tabla hareket etmeye ba\u015flamadan \u00f6nce motorun \u00f6nce di\u015fli kutusu geri tepme a\u00e7\u0131s\u0131 boyunca d\u00f6nmesi gerekir; ancak enkoder bu kay\u0131p hareket s\u0131ras\u0131nda motor d\u00f6n\u00fc\u015f\u00fcn\u00fc izlemeye devam eder, bu da servo kontrol d\u00f6ng\u00fcs\u00fcn\u00fcn, tabla nihayet tepki vermeye ba\u015flad\u0131\u011f\u0131nda a\u015f\u0131r\u0131ya ka\u00e7an bir takip hatas\u0131 olu\u015fturmas\u0131 anlam\u0131na gelir. Sapma b\u00fcy\u00fckl\u00fc\u011f\u00fc tutarl\u0131ysa (her y\u00f6n de\u011fi\u015ftirmede ayn\u0131 hata) ve k\u00fc\u00e7\u00fckse (i\u015f par\u00e7as\u0131 kenar\u0131nda milimetrenin alt\u0131nda), tabla \u00e7\u0131k\u0131\u015f geri tepmesini do\u011frudan bir kadran g\u00f6stergesiyle \u00f6l\u00e7\u00fcn: tabla kelep\u00e7esini kilitleyin, giri\u015fi k\u00fc\u00e7\u00fck bir a\u00e7\u0131yla d\u00f6nd\u00fcr\u00fcn ve tabla y\u00fczeyindeki a\u00e7\u0131sal bo\u015flu\u011fu \u00f6l\u00e7\u00fcn. Bunu di\u015fli kutusu spesifikasyonuyla kar\u015f\u0131la\u015ft\u0131r\u0131n. Geri tepme orijinal spesifikasyonun \u00f6nemli \u00f6l\u00e7\u00fcde \u00f6tesine ge\u00e7mi\u015fse, di\u015fli kutusunun de\u011fi\u015ftirilmesi gerekir. Spesifikasyon dahilindeyse, sapma muhtemelen servo ayar\u0131ndan kaynaklanmaktad\u0131r - y\u00f6n de\u011fi\u015ftirme s\u0131ras\u0131nda takip hatas\u0131 art\u0131\u015f\u0131n\u0131 bast\u0131rmak i\u00e7in t\u00fcrev kazanc\u0131n\u0131 (D) art\u0131r\u0131n.<\/p>\n<\/div>\n

\n

Q<\/span>
\nKore yap\u0131m\u0131 bir portal vin\u00e7 makinesinin kremayer di\u015flisinin 3 vardiya \u00e7al\u0131\u015fmas\u0131 alt\u0131nda ne s\u0131kl\u0131kla de\u011fi\u015ftirilmesi gerekir?<\/h3>\n

De\u011fi\u015ftirme aral\u0131\u011f\u0131, ilerleme h\u0131z\u0131na, malzeme sertli\u011fine, ya\u011flama sistemi kalitesine ve di\u015fli y\u00fczey sertli\u011fine ba\u011fl\u0131d\u0131r. Kore havac\u0131l\u0131k portal i\u015fleme merkezlerinde, Inconel ve titanyum kesimiyle 80-120 m\/dak h\u0131zl\u0131 ilerleme h\u0131zlar\u0131nda \u00e7al\u0131\u015fan pinyon di\u015fli yan y\u00fczey a\u015f\u0131nmas\u0131 4-6 ay i\u00e7inde de\u011fi\u015ftirme e\u015fi\u011fine ula\u015f\u0131r. Uygun \u015fekilde ya\u011flanm\u0131\u015f di\u015fliye sahip, 120 m\/dak konumland\u0131rma h\u0131z\u0131nda (kesme h\u0131z\u0131 de\u011fil) \u00e7al\u0131\u015fan fiber lazer kesim sistemlerinde pinyon aral\u0131klar\u0131 8-12 ay aras\u0131nda de\u011fi\u015fmektedir. Daha d\u00fc\u015f\u00fck konumland\u0131rma h\u0131zlar\u0131nda \u00e7al\u0131\u015fan plazma kesim portallar\u0131nda ise bu aral\u0131klar 12-18 aya kadar d\u00fc\u015febilir. Bu aral\u0131klar, di\u015fli kutusunun y\u00fckseltilmesiyle de\u011fil, yaln\u0131zca di\u015fli ve pinyon ya\u011flama s\u0131kl\u0131\u011f\u0131n\u0131n ve kalitesinin iyile\u015ftirilmesi veya a\u015f\u0131nmaya duyarl\u0131 kesim ge\u00e7i\u015fleri s\u0131ras\u0131nda ilerleme h\u0131z\u0131n\u0131n azalt\u0131lmas\u0131yla iyile\u015ftirilebilir.<\/p>\n<\/div>\n

\n

Q<\/span>
\nHassas d\u00f6ner tabla \u00fczerinde EP-AFH \u015fanz\u0131man\u0131n yerine New Line EP-AH \u015fanz\u0131man\u0131 do\u011frudan kullanabilir miyim?<\/h3>\n

EP-AH Yeni Seri, 1-2 ark dakika bo\u015fluk pay\u0131 sunar; bir\u00e7ok \u00e7er\u00e7eve boyutunda bu, tabla mekanizmas\u0131ndaki tolerans birikimi dikkate al\u0131nd\u0131\u011f\u0131nda EP-AFH'nin \u22641 ark dakika bo\u015flu\u011funa e\u015fde\u011fer veya ondan daha iyidir. AH'nin daha y\u00fcksek torkunun gerekli oldu\u011fu a\u011f\u0131r d\u00f6ner tablalar i\u00e7in bu do\u011fru bir alternatiftir. Bununla birlikte, AH\/AHK'nin montaj flan\u015f\u0131 geometrisi AFH'den farkl\u0131d\u0131r; AH, makine tak\u0131m\u0131 adapt\u00f6r plakas\u0131 montaj\u0131 yerine yap\u0131sal end\u00fcstriyel kurulum i\u00e7in tasarlanm\u0131\u015f daha b\u00fcy\u00fck, daha a\u011f\u0131r bir \u00e7er\u00e7eve \u00f6l\u00e7e\u011fi kullan\u0131r. Do\u011frudan tak-\u00e7\u0131kar de\u011fi\u015ftirme, montaj aray\u00fcz\u00fc boyutlar\u0131n\u0131n e\u015fle\u015fti\u011finin do\u011frulanmas\u0131n\u0131 gerektirir. Korea Ever-Power uygulama ekibi, \u00f6zel tabla g\u00f6vdeniz ve motor konfig\u00fcrasyonunuz i\u00e7in boyut uyumlulu\u011funu do\u011frulayabilir.<\/p>\n<\/div>\n

\n

Q<\/span>
\n\u00c7ift tahrikli portal senkronizasyonu i\u00e7in, her iki EP-AP \u00fcnitesinin de ayn\u0131 \u00e7er\u00e7eve boyutunda olmas\u0131 gerekir mi ve CV \u015faftlar\u0131 kullan\u0131labilir mi?<\/h3>\n

Evet \u2014 standart \u00e7ift tarafl\u0131 \u00e7ift tahrikli bir portalda (her iki tarafta birer tane olmak \u00fczere iki servo motor), portal senkronizasyon do\u011frulu\u011funu korumak i\u00e7in her iki EP-AP \u00fcnitesinin de ayn\u0131 \u00e7er\u00e7eve boyutuna ve ayn\u0131 orana sahip olmas\u0131 gerekir. \u00c7er\u00e7eve boyutundaki herhangi bir uyumsuzluk, ayn\u0131 giri\u015f h\u0131z\u0131nda farkl\u0131 \u00e7\u0131k\u0131\u015f h\u0131zlar\u0131 \u00fcretir ve portal senkronizasyon kontrol d\u00f6ng\u00fcs\u00fc bunu sabit tork d\u00fczeltmesiyle telafi etmelidir; bu da her iki \u00fcnitede de \u0131s\u0131y\u0131 ve a\u015f\u0131nmay\u0131 art\u0131r\u0131r. Servo motorun raf ekseniyle e\u015f eksenli olarak konumland\u0131r\u0131lamad\u0131\u011f\u0131 asimetrik portal konfig\u00fcrasyonlar\u0131 veya ofset motor yerle\u015fimleri i\u00e7in, hassas CV tahrik milleri<\/a> Di\u015fli kutusu \u00e7\u0131k\u0131\u015f torkunu, pinyon pozisyonuna a\u00e7\u0131sal bir sapma yoluyla ileterek, ek bo\u015fluk veya hizalama hatas\u0131 eklemeden senkronizasyon tork transferini korur.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

CNC Di\u015fli Kutusu Spesifikasyonunuz \u0130\u00e7in M\u00fchendislik Deste\u011fi<\/h2>\n

Korea Ever-Power, ayn\u0131 i\u015f g\u00fcn\u00fc i\u00e7inde Korece olarak, par\u00e7a tolerans\u0131na g\u00f6re bo\u015fluk hesaplamas\u0131, kremayer tahrik tork analizi, Curvic Plate pinyon mod\u00fcl\u00fc uyumluluk onay\u0131 ve CNC eksen kademeleme \u00f6nerileri sunmaktad\u0131r. Do\u011frudan \u00fcr\u00fcn \u00f6nerisi almak i\u00e7in i\u015f par\u00e7as\u0131 tolerans s\u0131n\u0131f\u0131n\u0131z\u0131, kesme kuvvetlerinizi ve tahrik tipinizi belirtin.<\/p>\n

EP-AFH Hassas D\u00f6ner Tabla \u2192
\n<\/a>
\nEP-AP Kavisli Plaka Raf Tahrik Sistemi \u2192
\n<\/a><\/div>\n<\/section>\n

Edit\u00f6r: Cxm
\n<\/main><\/p>","protected":false},"excerpt":{"rendered":"

CNC Machine Tool Application Guide \u00b7 Downtime Cost Analysis Precision Planetary Gearbox for CNC Machine Tools \u2014 Rotary Table, B-Axis and Gantry Rack Drive CNC machine tool axes impose the most demanding combination on a precision planetary gearbox \u2014 whether driving a rotary table, B-axis head, or rack and pinion gantry axis: sub-arcminute backlash for […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[965],"tags":[],"class_list":["post-636","post","type-post","status-publish","format-standard","hentry","category-application-and-technical-guid"],"_links":{"self":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/636","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/comments?post=636"}],"version-history":[{"count":5,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/636\/revisions"}],"predecessor-version":[{"id":641,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/636\/revisions\/641"}],"wp:attachment":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/media?parent=636"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/categories?post=636"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/tags?post=636"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}