{"id":661,"date":"2026-05-29T05:22:30","date_gmt":"2026-05-29T05:22:30","guid":{"rendered":"https:\/\/planetary-gearboxes.com\/?p=661"},"modified":"2026-05-29T05:22:30","modified_gmt":"2026-05-29T05:22:30","slug":"planetary-gearbox-packaging-machine-servo-drive","status":"publish","type":"post","link":"https:\/\/planetary-gearboxes.com\/tr\/planetary-gearbox-packaging-machine-servo-drive\/","title":{"rendered":"Ambalaj Makineleri i\u00e7in Planet Di\u015fli Kutusu"},"content":{"rendered":"

<\/main><\/p>\n
\"planet<\/p>\n
\n
Uygulama K\u0131lavuzu \u00b7 VFFS \u00b7 HFFS \u00b7 D\u00f6ner Dolum \u00b7 CPM Hesaplamas\u0131<\/div>\n

Ambalaj Makineleri i\u00e7in Planet Di\u015fli Kutusu \u2014
\nVFFS, HFFS ve D\u00f6ner Dolum Tahrik Sistemi Se\u00e7imi<\/h1>\n

Bir paketleme makinesinin dakikada torba say\u0131s\u0131<\/strong> Bu durum, \u00e7apraz s\u0131zd\u0131rmazl\u0131k \u00e7ene eksenindeki di\u015fli kutusu bo\u015flu\u011fuyla do\u011frudan s\u0131n\u0131rl\u0131d\u0131r; her bir yay dakikas\u0131 fazla bo\u015fluk, her y\u00f6n de\u011fi\u015ftirme i\u015fleminde \u00f6l\u00fc zaman ekler ve bu da servonun s\u0131zd\u0131rmazl\u0131k d\u00f6ng\u00fcs\u00fcn\u00fc tamamlama ve bir sonraki torbaya ge\u00e7me h\u0131z\u0131n\u0131 s\u0131n\u0131rlar. Bu k\u0131lavuz, \u015fekillendirme omuzundan d\u00f6ner dolum karuseline kadar her tahrik tipini ve bo\u015fluk derecesini makine h\u0131z\u0131na ba\u011flayan m\u00fchendislik hesaplamas\u0131n\u0131 kapsar.<\/p>\n

EP-AB Hassas Seri'yi G\u00f6r\u00fcnt\u00fcle \u2192
\n<\/a><\/p>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Ambalaj makinelerinin planet di\u015fli kutusu uygulamalar\u0131 aras\u0131nda en \u00e7ok talep g\u00f6renlerden olmas\u0131n\u0131n nedenleri<\/h2>\n
\n
\n

Koreli ambalaj makinesi \u00fcreticileri g\u0131da, ila\u00e7, kozmetik ve elektronik sekt\u00f6rlerine tedarik sa\u011fl\u0131yor; her sekt\u00f6r\u00fcn farkl\u0131 hassasiyet gereksinimleri olsa da ortak bir operasyonel ger\u00e7eklik s\u00f6z konusu: ambalaj hatlar\u0131 \u00fc\u00e7 vardiya halinde s\u00fcrekli \u00e7al\u0131\u015f\u0131yor ve makinedeki her servo ekseninden y\u0131lda milyonlarca y\u00f6n de\u011fi\u015ftirme hareketi talep eden \u00e7evrim h\u0131zlar\u0131nda faaliyet g\u00f6steriyor.<\/p>\n

Ambalajlama s\u00fcre\u00e7lerini zorla\u015ft\u0131ran taleplerin birle\u015fimi, tek ba\u015f\u0131na herhangi bir gereksinimden kaynaklanmaz; be\u015finin de ayn\u0131 anda ger\u00e7ekle\u015fmesidir:<\/p>\n

\n
\n

\u2460<\/span><\/p>\n

Y\u00fcksek tersine \u00e7evirme frekans\u0131:<\/strong> Dakikada 80 torba \u00fcreten bir VFFS makinesi, dakikada 80 \u00e7apraz m\u00fch\u00fcrleme \u00e7ene ters \u00e7evirme i\u015flemi ger\u00e7ekle\u015ftirir; bu da g\u00fcnde 144.000, y\u0131lda 43 milyon i\u015flem anlam\u0131na gelir. Robot eklem tahrik sistemleri (Art5), kar\u015f\u0131la\u015ft\u0131r\u0131labilir say\u0131lara yaln\u0131zca en y\u00fcksek h\u0131zl\u0131 otomotiv kaynak makinelerinde ula\u015fmaktad\u0131r.<\/div>\n<\/div>\n
\n

\u2461<\/span><\/p>\n

Geri tepme \u2192 verimlilik:<\/strong> CNC d\u00f6ner tablalarda bo\u015fluk boyut hatas\u0131na neden olurken, ambalaj \u00e7apraz s\u0131zd\u0131rmazl\u0131k \u00e7enelerinde bo\u015fluk boyut hatas\u0131na neden olur. \u00f6l\u00fc zaman<\/em> \u2014 S\u0131k\u0131\u015ft\u0131rma kuvveti \u00fcretmeden \u00f6nce \u00e7enenin tam geri tepme a\u00e7\u0131s\u0131n\u0131 kat etmesi gerekir. Bu bekleme s\u00fcresi, herhangi bir CPM hedefinde mevcut s\u0131zd\u0131rmazl\u0131k bekleme s\u00fcresinden do\u011frudan d\u00fc\u015f\u00fcl\u00fcr.<\/div>\n<\/div>\n
\n

\u2462<\/span><\/p>\n

Atalet de\u011fi\u015fimi:<\/strong> Bo\u015f bir ambalaj filmi rulosu 8 kg a\u011f\u0131rl\u0131\u011f\u0131ndad\u0131r; dolu bir rulo ise 80 kg'a kadar \u00e7\u0131kabilir. Rulo bo\u015fald\u0131k\u00e7a meydana gelen 10:1'lik atalet de\u011fi\u015fimi, ayar dengesizli\u011fi olmadan servo di\u015fli kutusu taraf\u0131ndan absorbe edilmelidir; bu da muhafazakar atalet oran\u0131 hedefleri gerektirir.<\/div>\n<\/div>\n
\n

\u2463<\/span><\/p>\n

Kompakt kurulum:<\/strong> Modern Kore ambalaj makineleri, s\u00fcpermarket ve fabrika zemin alan\u0131 verimlili\u011fi i\u00e7in minimum makine geni\u015fli\u011fiyle tasarlanm\u0131\u015ft\u0131r. \u015eanz\u0131man g\u00f6vdesi \u00e7ap\u0131 ve eksenel derinlik, makinenin kesitini do\u011frudan s\u0131n\u0131rland\u0131r\u0131r.<\/div>\n<\/div>\n
\n

\u2464<\/span><\/p>\n

S\u0131zd\u0131rmaz, bak\u0131m gerektirmez:<\/strong> Kore g\u0131da paketleme makineleri g\u00fcnl\u00fck olarak temizlenir ve ya\u011flama gerektirmemelidir. \u00d6m\u00fcr boyu s\u0131zd\u0131rmazl\u0131k sa\u011flayan ya\u011flama, bir tercih de\u011fil, i\u015flevsel bir gerekliliktir.<\/div>\n<\/div>\n<\/div>\n<\/div>\n
\n

<\/p>\n

\n

Kore Ambalaj Makinesi CPM Referans\u0131<\/p>\n

\n
\n
VFFS (at\u0131\u015ft\u0131rmal\u0131k yiyecek\/sos)<\/div>\n
60\u2013120 \u00e7anta\/dakika<\/span><\/div>\n
80 CPM \u2192 \u00c7ene ekseninde y\u0131lda 43 milyon ters \u00e7evirme<\/div>\n<\/div>\n
\n
HFFS (flowpack at\u0131\u015ft\u0131rmal\u0131k)<\/div>\n
100\u2013200 paket\/dakika<\/span><\/div>\n
Tek y\u00f6nl\u00fc film \u00e7ekme \u2014 atalet a\u00e7\u0131s\u0131ndan kritik<\/div>\n<\/div>\n
\n
D\u00f6ner dolum (i\u00e7ecek)<\/div>\n
200\u2013600 \u015fi\u015fe\/dakika<\/span><\/div>\n
S\u00fcrekli d\u00f6n\u00fc\u015f \u2014 hassas indeksleme<\/div>\n<\/div>\n
\n
Katlan\u0131r karton (ila\u00e7)<\/div>\n
150\u2013400 karton\/dakika<\/span><\/div>\n
0,5 mm'den daha d\u00fc\u015f\u00fck katlama hassasiyeti gereklidir.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
\n

VFFS \u00c7apraz S\u0131zd\u0131rmazl\u0131k \u00c7eneli Tahrik Sistemi \u2014 Geri Tepmenin Dakikada S\u0131k\u0131lan Torba Say\u0131s\u0131n\u0131 Do\u011frudan Nas\u0131l S\u0131n\u0131rlad\u0131\u011f\u0131<\/h2>\n
\n
\n

Dikey \u015fekillendirme-doldurma-m\u00fch\u00fcrleme (VFFS) makinesindeki \u00e7apraz m\u00fch\u00fcrleme \u00e7enesi, Kore g\u0131da ambalaj\u0131nda \u200b\u200ben y\u00fcksek \u00e7evrim say\u0131s\u0131na sahip servo eksenidir. \u0130ki \u00e7ene blo\u011fu, film t\u00fcp\u00fc boyunca enine \u0131s\u0131 yal\u0131t\u0131m\u0131 olu\u015fturmak i\u00e7in birbirine kenetlenir, m\u00fch\u00fcrleme s\u00fcresi boyunca bekler, ard\u0131ndan geri \u00e7ekilir ve bir torba uzunlu\u011fu kadar ilerleyerek bir sonraki m\u00fch\u00fcrleme pozisyonuna ge\u00e7er. Her tam \u00e7ene \u00e7evrimi, tahrik di\u015fli kutusunda tam bir y\u00f6n de\u011fi\u015ftirme anlam\u0131na gelir.<\/p>\n

Di\u015fli kutusu bo\u015flu\u011fu ile maksimum makine verimlili\u011fi aras\u0131ndaki do\u011frudan ili\u015fki, Kore ambalaj makinesi tasar\u0131m dok\u00fcmanlar\u0131nda en az tart\u0131\u015f\u0131lan k\u0131s\u0131tlamalardan biridir. Mekanizma basittir: \u00c7ene servo komutu geri \u00e7ekmeden ileriye do\u011fru tersine d\u00f6nd\u00fc\u011f\u00fcnde, motor herhangi bir \u00e7ene s\u0131k\u0131\u015ft\u0131rma kuvveti \u00fcretmeden \u00f6nce di\u015fli kutusu bo\u015flu\u011fu a\u00e7\u0131s\u0131 boyunca d\u00f6nmelidir. Bu a\u00e7\u0131sal bo\u015fluk ge\u00e7i\u015fi s\u0131ras\u0131nda \u2014 di\u015fli kutusu kalitesine ve motor h\u0131z\u0131na ba\u011fl\u0131 olarak tipik olarak 2-8 milisaniyede tamamlan\u0131r \u2014 \u00e7ene herhangi bir s\u0131zd\u0131rma kuvveti \u00fcretmez. Bu, mevcut s\u0131zd\u0131rma bekleme s\u00fcresinden do\u011frudan \u00e7\u0131kar\u0131lan \u00f6l\u00fc zamand\u0131r.<\/p>\n

Daha y\u00fcksek CPM hedeflerinde, torba ba\u015f\u0131na mevcut toplam \u00e7evrim s\u00fcresi azal\u0131r ve s\u0131zd\u0131rmazl\u0131k bekleme aral\u0131\u011f\u0131 orant\u0131l\u0131 olarak k\u00fc\u00e7\u00fcl\u00fcr. Geri tepme \u00f6l\u00fc zaman\u0131, k\u00fc\u00e7\u00fclen bekleme aral\u0131\u011f\u0131n\u0131n daha b\u00fcy\u00fck bir b\u00f6l\u00fcm\u00fcn\u00fc t\u00fcketti\u011finde, s\u0131zd\u0131rmazl\u0131k kalitesi d\u00fc\u015fer; film, gerekli s\u0131zd\u0131rmazl\u0131k bas\u0131nc\u0131nda tam bekleme s\u00fcresini alamaz, bu da zay\u0131f s\u0131zd\u0131rmazl\u0131klara, soyulmalara ve s\u0131z\u0131nt\u0131 yapan \u00fcr\u00fcnlerin reddedilmesine yol a\u00e7ar.<\/p>\n

\n

CROSS-SEAL'IN GER\u0130 D\u00d6ND\u00dcR\u00dcLMES\u0130NDE TEPK\u0130 NEDEN\u0130YLE GE\u00c7EN \u00d6L\u00dc ZAMAN<\/p>\n

Geri viteste motor devri: 1.000 devir\/dakika
\n= 1.000 \u00d7 360\u00b0 \/ 60 s = 6.000\u00b0\/sP0 (\u22641 ark dakika = 0,0167\u00b0):
\n\u00d6l\u00fc zaman = 0,0167\u00b0 \/ 6.000\u00b0\/s = 0,003 ms<\/span>P1 (\u22643 ark dakika = 0,050\u00b0):
\n\u00d6l\u00fc zaman = 0,050\u00b0 \/ 6.000\u00b0\/s = 0,008 ms<\/span>P2 (\u22645 ark dakika = 0,083\u00b0):
\n\u00d6l\u00fc zaman = 0,083\u00b0 \/ 6.000\u00b0\/s = 0,014 ms<\/span>120 CPM'de: toplam d\u00f6ng\u00fc = 500 ms
\nTipik s\u0131zd\u0131rmazl\u0131k bekleme s\u00fcresi hedefi: 80\u2013120 ms
\nP2 \u00f6l\u00fc zaman oran\u0131: 0,014\/80 = 0.017%<\/span> \u2014 \u00f6nemsiz
\n\u2192 Geri tepme derecesinin verimlilik \u00fczerindeki etkisi minimum d\u00fczeydedir.<\/span>
\n tipik paketleme h\u0131zlar\u0131nda<\/span><\/p>\n<\/div>\n<\/div>\n
VFFS \u00e7ene tahrik sistemleriyle ilgili as\u0131l olumsuz tepki endi\u015fesi: <\/strong>
\nNormal paketleme h\u0131zlar\u0131nda geri tepmeden kaynaklanan \u00f6l\u00fc zaman ihmal edilebilir d\u00fczeydedir. As\u0131l belirleyici fakt\u00f6r \u015fudur: conta pozisyonu tekrarlanabilirli\u011fi<\/em> \u2014 \u00c7ene, her d\u00f6ng\u00fcde tam olarak ayn\u0131 film konumunda kapanmal\u0131d\u0131r. Geri d\u00f6n\u00fc\u015fte bo\u015fluk, \u00e7ene konumunda belirsizli\u011fe neden olur: \u00e7ene, komut edilenden 0,044 mm daha erken veya daha ge\u00e7 kapanabilir (P1, 50 mm yar\u0131\u00e7ap). Y\u0131lda 43 milyondan fazla d\u00f6ng\u00fcde, bu konum da\u011f\u0131l\u0131m\u0131, contan\u0131n tasarlanan conta band\u0131 geni\u015fli\u011fi i\u00e7inde kal\u0131p kalmayaca\u011f\u0131n\u0131 belirler. Kore ila\u00e7 blister ambalajlar\u0131nda ve tek kullan\u0131ml\u0131k sos po\u015fetlerinde yayg\u0131n olan dar conta bantlar\u0131 (\u22643 mm) i\u00e7in P0 gereklidir. Standart 8-12 mm g\u0131da ambalaj\u0131 conta bantlar\u0131 i\u00e7in P1 yeterlidir.<\/span><\/div>\n<\/div>\n
\n

Conta Band\u0131 Geni\u015fli\u011fi \u2192 Gerekli Geri Tepme Derecesi<\/p>\n

\n\n\n\n\n\n\n\n\n
\u00dcr\u00fcn \/ Conta Tipi<\/th>\nM\u00fch\u00fcr Band\u0131<\/th>\n\u00c7ene Yar\u0131\u00e7ap\u0131<\/th>\nSeviye<\/th>\n<\/tr>\n<\/thead>\n
\u0130la\u00e7 blisteri \/ po\u015feti<\/td>\n\u22643 mm<\/td>\n40\u201360 mm<\/td>\nP0<\/td>\n<\/tr>\n
Tek kullan\u0131ml\u0131k sos<\/td>\n4\u20136 mm<\/td>\n50\u201370 mm<\/td>\nP0 veya P1<\/td>\n<\/tr>\n
Yiyecek at\u0131\u015ft\u0131rmal\u0131k (pirin\u00e7 krakeri, \u015fekerleme)<\/td>\n8\u201312 mm<\/td>\n60\u2013100 mm<\/td>\nP1<\/td>\n<\/tr>\n
Evcil hayvan mamas\u0131 \/ end\u00fcstriyel torba<\/td>\n\u226515 mm<\/td>\n80\u2013120 mm<\/td>\nP2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

<\/p>\n

\n
\u00c7ene ekseni \u00e7evrim \u00f6mr\u00fc tahmini \u2014 80 CPM Kore g\u0131da VFFS<\/div>\n
80 CPM \u00d7 2 geri d\u00f6n\u00fc\u015f = 160 devir\/dakika
\n3 vardiya: 160 \u00d7 60 \u00d7 21 saat = 201.600\/g\u00fcn
\nY\u0131ll\u0131k: 201.600 \u00d7 330 g\u00fcn = Y\u0131lda 66,5 milyon tersine d\u00f6n\u00fc\u015f<\/strong>EP-AB P1 tasar\u0131m \u00f6mr\u00fc: 20.000 \u00e7al\u0131\u015fma saati
\n3 vardiya \u00e7al\u0131\u015fma (y\u0131lda 6.300 saat): ~3,2 y\u0131l \u015fanz\u0131man \u00f6mr\u00fc
\nDe\u011fi\u015fim d\u00f6ng\u00fcs\u00fc: \u00c7ene tahrik sistemleri i\u00e7in her 3 y\u0131lda bir.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

HFFS Film \u00c7ekme ve \u015eekillendirme Omuzu \u2014 Geri Tepme Derecesine G\u00f6re Atalet E\u015fle\u015ftirme<\/h2>\n
\n
\n

Ak\u0131\u015fkan ambalajl\u0131 at\u0131\u015ft\u0131rmal\u0131k barlar, bisk\u00fcvi paketleri ve dondurulmu\u015f g\u0131dalar i\u00e7in kullan\u0131lan yatay \u015fekillendirme-doldurma-m\u00fch\u00fcrleme (HFFS) makinesi, filmi bir makaradan yatay bir \u015fekillendirme omuzu boyunca \u00e7eker, uzunlu\u011fa g\u00f6re ayarlar, keser ve u\u00e7lar\u0131n\u0131 m\u00fch\u00fcrler. Her d\u00f6ng\u00fcde y\u00f6n de\u011fi\u015ftiren VFFS \u00e7ene ekseninin aksine, HFFS film \u00e7ekme ekseni esas olarak tek y\u00f6nde \u00e7al\u0131\u015f\u0131r; her indekste h\u0131zl\u0131 ivmelenme ve yava\u015flama olaylar\u0131 olur, ancak s\u00fcrekli y\u00f6n de\u011fi\u015ftirme olmaz.<\/p>\n

Bu nedenle, HFFS film \u00e7ekme ekseni i\u00e7in bask\u0131n di\u015fli kutusu se\u00e7im kriteri bo\u015fluk derecesi de\u011fil, atalet oran\u0131<\/strong>Film makaras\u0131 olduk\u00e7a de\u011fi\u015fken bir atalet y\u00fck\u00fc sunar: 600 mm \u00e7ap\u0131nda, 25 kg a\u011f\u0131rl\u0131\u011f\u0131nda dolu bir film makaras\u0131n\u0131n d\u00f6nme ataleti yakla\u015f\u0131k 1,125 kg\u00b7m\u00b2 iken, ayn\u0131 makara neredeyse bo\u015fken (100 mm \u00e7ap\u0131nda, 2 kg) sadece 0,005 kg\u00b7m\u00b2'dir; bu da 225:1'lik bir atalet de\u011fi\u015fimine kar\u015f\u0131l\u0131k gelir. Servo kontrol sistemi, yeniden ayarlama gerektirmeden, makaran\u0131n t\u00fcm kullan\u0131m \u00f6mr\u00fc boyunca bu de\u011fi\u015fimi takip etmelidir.<\/p>\n

Di\u015fli kutusu \u00e7\u0131k\u0131\u015f milinde, makara ataleti di\u015fli oran\u0131n\u0131n karesiyle yans\u0131t\u0131l\u0131r: J_yans\u0131yan = J_makara \/ i\u00b2. i=25 di\u015fli kutusu, tam makara yans\u0131yan ataletini 1,125 kg\u00b7m\u00b2'den 0,0018 kg\u00b7m\u00b2'ye d\u00fc\u015f\u00fcr\u00fcr; bu da 2800:1'lik bir azalma anlam\u0131na gelir ve y\u00fck ataletini motor rotor ataletinin \u00e7ok alt\u0131na indirir ve makara t\u00fckenme varyasyonundan kaynaklanan servo ayar karars\u0131zl\u0131\u011f\u0131n\u0131 ortadan kald\u0131r\u0131r. Bu eksendeki bo\u015fluk derecesi P1 veya P2 olabilir; tek y\u00f6nl\u00fc bir tahrikte film indeksinin \u015fekillendirme do\u011frulu\u011fu, di\u015fli kutusu di\u015f bo\u015flu\u011funa de\u011fil, kodlay\u0131c\u0131 \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011f\u00fcne ve servo kontrol bant geni\u015fli\u011fine ba\u011fl\u0131d\u0131r.<\/p>\n

\n

F\u0130LM MAKARASI ATALET\u0130 \u2014 DOLU vs BO\u015e, i=25 \u015eANZIMAN<\/p>\n

Tam makara (\u00d8600mm, 25kg):
\nJ_makara = \u00bd \u00d7 m \u00d7 r\u00b2 = \u00bd \u00d7 25 \u00d7 0,3\u00b2 = 1,125 kg\u00b7m\u00b2
\nJ_yans\u0131yan = 1.125 \/ 25\u00b2 = 0,0018 kg\u00b7m\u00b2<\/span>Bo\u015f makara (\u00d8100mm, 2kg):
\nJ_makara = \u00bd \u00d7 2 \u00d7 0,05\u00b2 = 0,0025 kg\u00b7m\u00b2
\nJ_yans\u0131yan = 0,0025 \/ 625 = 0,000004 kg\u00b7m\u00b2<\/span>Motor rotorunun \u00f6zg\u00fcl a\u011f\u0131rl\u0131\u011f\u0131 J_motor \u2248 0,0012 kg\u00b7m\u00b2 (tipik)
\nTam makara J_oran\u0131 = 0,0018\/0,0012 = 1.5:1 \u2713 m\u00fckemmel<\/span>
\nBo\u015f makara J_oran\u0131 \u2248 0 \u2192 motor bask\u0131n \u2713<\/div>\n<\/div>\n

O EP-AF y\u00fcksek rijitlik serisi<\/a> Bu \u00f6zellik, makara dans kolunun ayn\u0131 zamanda di\u015fli kutusu \u00e7\u0131k\u0131\u015f miline radyal bir y\u00fck uygulad\u0131\u011f\u0131 HFFS film \u00e7ekme tahrik sistemleri i\u00e7in yayg\u0131n olarak belirtilir; dans mekanizmas\u0131ndan gelen kay\u0131\u015f gerilimi radyal bir kuvvet g\u00f6revi g\u00f6r\u00fcr. EP-AF'nin geni\u015fletilmi\u015f \u00e7\u0131k\u0131\u015f mili (mil b\u00fckme sertli\u011fi \u00e7apa orant\u0131l\u0131d\u0131r\u2074), nominal radyal y\u00fckte mil sapmas\u0131n\u0131 0,01 mm i\u00e7inde tutarak, \u00e7ekme noktas\u0131nda mil sal\u0131n\u0131m\u0131ndan kaynaklanacak film gerilimi de\u011fi\u015fimini \u00f6nler.<\/p>\n<\/div>\n

\n

\"EP-AF<\/p>\n

\n
HFFS film \u00e7ekimi i\u00e7in neden i=25 (i=5 veya i=10 de\u011fil):<\/div>\n

HFFS film h\u0131z\u0131nda tek kademeli i=5 di\u015fli kutusu, t\u00fcm makara boyunca yans\u0131yan atalet momentini 1,125\/25 = 0,045 kg\u00b7m\u00b2'de b\u0131rak\u0131r; bu da motor rotorunun 37 kat\u0131d\u0131r. Servo d\u00f6ng\u00fcs\u00fc, makara \u00f6mr\u00fc boyunca 225:1 atalet varyasyonunu kar\u015f\u0131lamak i\u00e7in \u00e7ok muhafazakar kazan\u00e7lar gerektirir; bu da h\u0131zlanma kapasitesini ve maksimum makine h\u0131z\u0131n\u0131 s\u0131n\u0131rlar. \u0130ki kademeli i=25, bu k\u0131s\u0131tlamay\u0131 biraz daha d\u00fc\u015f\u00fck verimlilik pahas\u0131na (\u226594%'ye kar\u015f\u0131 \u226597% tek kademeli) ortadan kald\u0131r\u0131r; bu da servo performans\u0131ndaki art\u0131\u015f i\u00e7in kabul edilebilir bir takast\u0131r.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

D\u00f6ner Dolum Karuseli \u2014 Hassas \u0130ndeksleme ve Standart D\u0131\u015f\u0131 Oran Se\u00e7imi<\/h2>\n
\n
\n

Kore'de i\u00e7ecek, sos ve ila\u00e7 dolum hatlar\u0131nda, dairesel bir tabla \u00fczerinde N adet dolum ba\u015fl\u0131\u011f\u0131 (tipik olarak N = 8, 12, 16, 24 veya 32) ta\u015f\u0131yan d\u00f6ner karusel makineleri kullan\u0131l\u0131r. Bu makineler, her bir kab\u0131 s\u0131rayla bir dolum nozulu, kapak uygulama aparat\u0131 ve etiket uygulama aparat\u0131 ile hizalamak i\u00e7in birer birer istasyonlar\u0131 indeksler. Her indeks tam olarak 360\u00b0\/N'dir ve indeks konumland\u0131rma hatas\u0131, kab\u0131n a\u011fz\u0131n\u0131n d\u00f6k\u00fclme olmadan temiz dolum i\u00e7in tolerans dahilinde dolum nozulu ile hizalan\u0131p hizalanmad\u0131\u011f\u0131n\u0131 belirler.<\/p>\n

Buradaki indeksleme tahrik di\u015fli kutusu spesifikasyonu do\u011frudan geometrik toleranstan kaynaklanmaktad\u0131r: 150 mm kap boyun yar\u0131\u00e7ap\u0131na sahip 24 ba\u015fl\u0131kl\u0131 bir d\u00f6ner dolum sistemi i\u00e7in, 3 ark dakika konumland\u0131rma hatas\u0131 0,044 mm'lik yanal nozul hizalama hatas\u0131na neden olur; bu, 20 mm'lik bir boyun a\u00e7\u0131kl\u0131\u011f\u0131 i\u00e7in kabul edilebilir olup, dolum d\u00f6k\u00fclmesine yol a\u00e7maz. 5 ark dakika hata ise 0,073 mm'ye neden olur; bu da \u00e7o\u011fu s\u0131v\u0131 dolumu i\u00e7in hala tolerans dahilindedir. P1, genellikle standart Kore i\u00e7ecek dolum sistemleri i\u00e7in do\u011fru spesifikasyondur; P0 ise kap boyun a\u00e7\u0131kl\u0131\u011f\u0131n\u0131n 8 mm kadar k\u00fc\u00e7\u00fck olabilece\u011fi ve hizalama tolerans\u0131n\u0131n daha s\u0131k\u0131 oldu\u011fu ila\u00e7 dolumu i\u00e7in ayr\u0131lm\u0131\u015ft\u0131r.<\/p>\n

D\u00f6ner karusel tahrik sistemlerinde ikinci teknik \u00f6zellik zorlu\u011fu di\u015fli oran\u0131d\u0131r. 1500 rpm'lik bir servo motorla tahrik edilen ve tam olarak 62,5 rpm \u00e7\u0131k\u0131\u015f gerektiren (dakikada 1 CPM'de 24 \u00d7 62,5 = 1500 indeks pozisyonu i\u00e7in) 24 ba\u015fl\u0131kl\u0131 bir karusel i\u00e7in gerekli oran 1500\/62,5 = 24:1'dir. Standart EP-AB serisi en yak\u0131n oran olarak i=25'i sunar, ancak 1500\/25 = 60 rpm, bu da 1500 yerine 24 \u00d7 60 = 1440 indeks\/dakika \u00fcretir. 24 ba\u015fl\u0131kl\u0131 bir karusel i\u00e7in fark \u00f6nemsizdir. Tam olarak 16:1 veya 32:1 oranlar\u0131 gerektiren 16 ba\u015fl\u0131kl\u0131 bir karusel i\u00e7in, yaln\u0131zca standart olmayan oranlar mevcuttur. EP-AD<\/a> Ve EP-ADS<\/a> (i=16, 21, 31, 61, 91) serisi, de\u011fi\u015fken frekansl\u0131 s\u00fcr\u00fcc\u00fcye gerek kalmadan tam e\u015fle\u015fme sa\u011flar.<\/p>\n<\/div>\n

\n
\n

Carousel Endeks Oran\u0131 \u2014 Standart ve ADS Standart Olmayan Kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/p>\n

N=24 d\u00f6ner bant, hedef 1 indeks\/ler:
\nMotor: 1.500 devir\/dakika
\nHedef \u00e7\u0131k\u0131\u015f: 62,5 rpm (=1.500\/24)
\nGerekli oran: 24:1
\nEP-AB standard\u0131 i=25 \u2192 60 rpm \u2190 3.3% hatas\u0131
\nEP-AD standart d\u0131\u015f\u0131 i=21 \u2192 71,4 rpm \u2190 daha k\u00f6t\u00fc
\n\u2192 Ayarlamak i\u00e7in VFD kullan\u0131n veya i=25N=16 karuseli kabul edin, ayn\u0131 ko\u015fullar ge\u00e7erli:
\nHedef \u00e7\u0131k\u0131\u015f: 93,75 rpm (=1.500\/16)
\nGerekli oran: 16:1
\nEP-AD standart d\u0131\u015f\u0131 i=16 \u2192 93,75 devir\/dakika TAM \u2713<\/span>
\nEP-AB i=15 \u2192 100 rpm \u2190 6.7% hatas\u0131
\n\u2192 Yaln\u0131zca VFDN=32 karuseli olmayan EP-ADS i=16 e\u015fle\u015fmeleri:
\nGerekli oran: 46.875 \u2192 ~i=47 (standart d\u0131\u015f\u0131)
\n\u2192 Standart oranlarla VFD gereklidir<\/div>\n<\/div>\n
\n
D\u00f6ner platform montaj\u0131 i\u00e7in yuvarlak flan\u015f:<\/div>\n

D\u00f6ner karuseller genellikle karusel tablas\u0131n\u0131n merkezinde delik merkezli bir montaj aray\u00fcz\u00fc kullan\u0131r. EP-AD ve EP-ADS yuvarlak flan\u015fl\u0131 seriler, kare flan\u015fl\u0131 di\u015fli kutular\u0131nda gerekli olan e\u015f merkezlilik hizalama ad\u0131m\u0131n\u0131 ortadan kald\u0131rarak ve karusel ekseninin tahrik di\u015fli kutusunun merkez \u00e7izgisine tam olarak hizalanmas\u0131n\u0131 sa\u011flayarak, tabla deli\u011finde kendili\u011finden merkezlenir.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Katlan\u0131r Karton ve Kartonlama Makinesi Tahrik Sistemleri \u2014 Kompakt G\u00f6vde, Y\u00fcksek \u00c7evrim H\u0131z\u0131<\/h2>\n
\n
\n

Kore ila\u00e7 ve kozmetik ambalaj sekt\u00f6r\u00fcnde, \u00f6nceden bask\u0131l\u0131 d\u00fcz kartonlar\u0131 kutulara katlayan, \u00fcr\u00fcn\u00fc yerle\u015ftiren, u\u00e7 kapaklar\u0131n\u0131 katlay\u0131p k\u0131v\u0131ran ve dakikada 150-400 karton h\u0131z\u0131nda kartonu kapatan otomatik kartonlama makineleri kullan\u0131lmaktad\u0131r. Her katlama kolu ve k\u0131v\u0131rma plakas\u0131 servo ekseni, her kartonlama d\u00f6ng\u00fcs\u00fcnde tam tersine \u00e7evirme i\u015flemi ger\u00e7ekle\u015ftirerek, kartonlama makinesini en y\u00fcksek tersine \u00e7evirme frekans\u0131na sahip ambalaj tahrik uygulamalar\u0131ndan biri haline getirmektedir.<\/p>\n

Katlama hassasiyeti gereksinimleri, karton bask\u0131 hizalamas\u0131na ba\u011fl\u0131d\u0131r: Katlama, katlanm\u0131\u015f kenarlar ile bask\u0131l\u0131 tasar\u0131m aras\u0131nda g\u00f6r\u00fcn\u00fcr bir hizalama hatas\u0131 olmamas\u0131 i\u00e7in katlama \u00e7izgisinin \u00b10,3\u20130,5 mm'si i\u00e7inde ger\u00e7ekle\u015fmelidir. Tipik bir katlama kolu yar\u0131\u00e7ap\u0131 olan 30\u201350 mm'de, bu, a\u015fa\u011f\u0131daki kadar bir bo\u015fluk pay\u0131 gerektirir:<\/p>\n

Gerekli: r = 40 mm'de \u0394x \u2264 0,3 mm
\n\u03b8_max = \u0394x \/ r = 0,3 \/ 40 = 0,0075 rad
\n= 0,0075 \u00d7 (180\u00d760\/\u03c0) = 25,8 ark dakika maksimum<\/strong>P1 (\u22643 ark dakika) \u2192 \u0394x = 40 \u00d7 0,000873 = 0,035 mm \u2713
\nP2 (\u22645 ark dakika) \u2192 \u0394x = 40 \u00d7 0,001455 = 0,058 mm \u2713Hem P1 hem de P2, \u00b10,3 mm karton katlama tolerans\u0131n\u0131 kar\u015f\u0131lamaktad\u0131r.<\/div>\n

Kartonlama makinesi katlama kollar\u0131ndaki ger\u00e7ek s\u0131n\u0131rlama, bo\u015fluk hassasiyeti de\u011fil, g\u00f6vde \u00e7ap\u0131 ve eksenel derinlik<\/strong>Kartonlama makinesinin g\u00f6vde geni\u015flikleri, hat entegrasyonu i\u00e7in minimum boyutlara g\u00f6re tasarlanm\u0131\u015ft\u0131r; di\u015fli kutular\u0131, katlama kolu montaj\u0131n\u0131n yan\u0131ndaki mekanik ba\u011flant\u0131 bo\u015flu\u011funa s\u0131\u011fmal\u0131d\u0131r. EP-ADS kompakt yuvarlak flan\u015f serisi<\/a> Bu, standart EP-AD'ye k\u0131yasla daha k\u0131sa g\u00f6vde uzunlu\u011fuyla bu sorunu \u00e7\u00f6z\u00fcyor; ayn\u0131 P1 spesifikasyonundaki hassasiyeti korurken makine \u00e7er\u00e7evesine olan eksenel \u00e7\u0131k\u0131nt\u0131y\u0131 azalt\u0131yor. Yuvarlak flan\u015f ayr\u0131ca deli\u011fe monte edilen katlan\u0131r kol tertibatlar\u0131na da uygundur.<\/p>\n

\u0130hracat pazarlar\u0131na tedarik sa\u011flayan Koreli ila\u00e7 ambalajlama firmalar\u0131 i\u00e7in (GS1 barkod kayd\u0131 ve AB direktifi katlama hassasiyeti spesifikasyonlar\u0131n\u0131n daha s\u0131k\u0131 oldu\u011fu yerlerde), \u00fcretim hatt\u0131 yeterlilik testleri s\u0131ras\u0131nda daha geni\u015f bir hassasiyet marj\u0131 sa\u011flamak amac\u0131yla ana katlama kolu ekseni i\u00e7in bazen P0 s\u0131n\u0131f\u0131 belirtilir. Hat sertifikaland\u0131r\u0131ld\u0131ktan sonra, P0 s\u0131n\u0131f\u0131 di\u015fli kutusu, yeterlilik testlerinde ar\u0131za olmaks\u0131z\u0131n normal \u00fcretim tolerans\u0131 birikimini absorbe eden bir g\u00fcvenlik pay\u0131 sa\u011flar.<\/p>\n<\/div>\n

\n

\"EP-ADS<\/p>\n

\n
Y\u00fcksek \u00e7evrim h\u0131z\u0131 \u2014 \u00f6m\u00fcr hesaplamas\u0131:<\/div>\n
300 CPM \u00d7 2 ters \u00e7evirme\/d\u00f6ng\u00fc = 600\/dakika
\n3 vardiya (g\u00fcnde 1.260 dakika): 756.000\/g\u00fcn
\nY\u0131ll\u0131k: ~250 milyon ters d\u00f6n\u00fc\u015f\/y\u0131l EP-ADS tasar\u0131m \u00f6mr\u00fc: 20.000 saat
\nY\u0131lda 6.300 saat kullan\u0131mda: ~3,2 y\u0131l \u015fanz\u0131man \u00f6mr\u00fc
\nDe\u011fi\u015ftirme i\u015flemini 3 y\u0131lda bir planlay\u0131n.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Elektronik ve Yar\u0131 \u0130letken Ambalajlama \u2014 P0 ve Par\u00e7ac\u0131ks\u0131z \u00c7al\u0131\u015fma<\/h2>\n
\n
\n

Kore elektronik paketleme makineleri (IC tepsi istifleme, PCB panel indeksleme ve \u00e7ip bantlama makineleri) ISO S\u0131n\u0131f 6 temiz odalardan a\u00e7\u0131k \u00fcretim alanlar\u0131na kadar de\u011fi\u015fen ortamlarda \u00e7al\u0131\u015f\u0131r, ancak her zaman kat\u0131 partik\u00fcl olu\u015fum s\u0131n\u0131rlar\u0131na uyulur. Ya\u011f par\u00e7ac\u0131klar\u0131 veya metal a\u015f\u0131nma art\u0131klar\u0131 salarak \u00fcr\u00fcnleri kirleten bir di\u015fli kutusu, \u00fcretim kalitesi a\u00e7\u0131s\u0131ndan bir ba\u015far\u0131s\u0131zl\u0131kt\u0131r.<\/p>\n

Elektronik ambalajlama, ambalaj sekt\u00f6r\u00fcndeki en s\u0131k\u0131 konumland\u0131rma toleranslar\u0131n\u0131 da beraberinde getirir: IC tepsi yuvalar\u0131n\u0131n konumlar\u0131 \u00b10,1 mm olarak belirtilir, PCB referans noktas\u0131 hizalamas\u0131 \u00b10,05 mm gerektirir ve bantl\u0131 ve makaral\u0131 bile\u015fen yerle\u015fimi \u00b10,02 mm yuva merkezlemesi gerektirir. Tipik bir 60 mm tahrik yar\u0131\u00e7ap\u0131nda, \u00b10,02 mm, 1,1 ark dakikan\u0131n alt\u0131nda bo\u015fluk gerektirir; \u00fcretimdeki t\u00fcm \u00fcnitelerde bunu g\u00fcvenilir bir \u015fekilde yaln\u0131zca P0 (\u22641 ark dakika) sa\u011flar.<\/p>\n

O EP-AFH ultra hassas serisi<\/a> EP-AFH, Kore elektronik paketleme hassas indeksleme s\u00fcr\u00fcc\u00fcleri i\u00e7in standart bir \u00f6zelliktir. Her EP-AFH \u00fcnitesi, standart \u00f6zelli\u011fi olarak \u22641 ark dakika hassasiyetle g\u00f6nderilir; P s\u0131n\u0131f\u0131 se\u00e7imi gerekmez, daha y\u00fcksek s\u0131n\u0131f se\u00e7ene\u011fine ihtiya\u00e7 duyulmaz. S\u0131zd\u0131rmaz ya\u011flama yap\u0131s\u0131, ya\u011f\u0131n g\u00f6vde d\u0131\u015f\u0131na yay\u0131lmas\u0131n\u0131 \u00f6nler ve g\u00f6vde y\u00fczey i\u015flemi, Kore elektronik montaj ortamlar\u0131nda kullan\u0131lan IPA (izopropil alkol) ve ESD g\u00fcvenli temizleme kimyasallar\u0131na kar\u015f\u0131 dayan\u0131kl\u0131d\u0131r.<\/p>\n<\/div>\n

\n
\n
Ambalaj Sekt\u00f6r\u00fc \u2192 Gerekli Geri Tepme S\u0131n\u0131f\u0131<\/div>\n
\n
\n
P0 \u2014 Elektronik \/ IC tepsisi \/ ila\u00e7 ihracat\u0131<\/div>\n
\u00b10,02\u20130,05 mm konumland\u0131rma. EP-AFH (s\u0131n\u0131f kodu yok) veya EP-AB P0. S\u0131zd\u0131rmaz ya\u011flama zorunludur.<\/div>\n<\/div>\n
\n
P1 \u2014 VFFS dar contal\u0131 \/ d\u00f6ner dolumlu \/ katlan\u0131r karton<\/div>\n
\u00b10,03\u20130,1 mm. EP-AB P1. \u00c7o\u011fu Kore g\u0131da ambalaj\u0131nda \u200b\u200bkullan\u0131l\u0131r. \u0130yi fiyat-performans dengesi.<\/div>\n<\/div>\n
\n
P2 \u2014 Geni\u015f s\u0131zd\u0131rmaz po\u015fetler \/ a\u011f\u0131r evcil hayvan mamas\u0131 \/ end\u00fcstriyel<\/div>\n
\u00b10,1\u20130,3 mm. EP-AB P2. Geni\u015f s\u0131zd\u0131rmazl\u0131k band\u0131. Kritik olmayan ambalaj hatlar\u0131 i\u00e7in daha d\u00fc\u015f\u00fck maliyet.<\/div>\n<\/div>\n
\n
Not yok \u2014 Makine i\u00e7i konvey\u00f6r \/ ta\u015f\u0131ma<\/div>\n
Sadece h\u0131z, konum do\u011frulu\u011fu yok. EP-Ekonomik Seri PA II. EP-AB ile ayn\u0131 montaj sistemi.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Kesintisiz \u00dc\u00e7 Vardiyal\u0131 \u00c7al\u0131\u015fma \u2014 Is\u0131 Y\u00f6netimi ve Ya\u011f \u00d6mr\u00fc<\/h2>\n
\n
\n

Koreli ambalaj makinesi \u00fcreticileri, g\u0131da ve h\u0131zl\u0131 t\u00fcketim \u00fcr\u00fcnleri ambalaj hatlar\u0131 i\u00e7in standart \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc olarak \u00fc\u00e7 vardiyal\u0131 kesintisiz \u00e7al\u0131\u015fmay\u0131 belirtiyor: g\u00fcnde 21 \u00e7al\u0131\u015fma saati, y\u0131lda 330 i\u015f g\u00fcn\u00fc, toplamda yakla\u015f\u0131k 6.930 saat. 10 y\u0131ll\u0131k bir makine \u00f6mr\u00fc boyunca, \u00e7apraz s\u0131zd\u0131rmazl\u0131k \u00e7eneli di\u015fli kutusu, toplamda yakla\u015f\u0131k 70.000 \u00e7al\u0131\u015fma saati boyunca termal, mekanik ve ters y\u00fcke maruz kal\u0131r.<\/p>\n

S\u00fcrekli y\u00fcksek \u00e7evrimli \u00e7al\u0131\u015fma s\u0131ras\u0131nda, di\u015fli kutusunun \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131, \u00fcretilen \u0131s\u0131 (s\u00fcrt\u00fcnme kay\u0131plar\u0131) ve da\u011f\u0131t\u0131lan \u0131s\u0131 (g\u00f6vde y\u00fczeyinden yay\u0131lan \u0131s\u0131 ve konveksiyon) aras\u0131ndaki dengeyle belirlenen sabit bir de\u011ferde stabilize olur. 70% nominal torkta \u00e7al\u0131\u015fan, uygun boyutta bir Korea Ever-Power EP-AB di\u015fli kutusu i\u00e7in, sabit durumdaki g\u00f6vde s\u0131cakl\u0131\u011f\u0131 tipik olarak ortam s\u0131cakl\u0131\u011f\u0131n\u0131n 20-35\u00b0C \u00fczerinde sabitlenir; Kore'deki bir fabrikan\u0131n 30\u00b0C'lik ortam s\u0131cakl\u0131\u011f\u0131nda, g\u00f6vde 50-65\u00b0C'ye ula\u015f\u0131r.<\/p>\n

EP-AB standart gres spesifikasyonu, +90\u00b0C'ye kadar \u00e7al\u0131\u015fma s\u0131cakl\u0131klar\u0131 i\u00e7in derecelendirilmi\u015ftir; bu da normal \u00e7al\u0131\u015fma ko\u015fullar\u0131nda kararl\u0131 durum s\u0131cakl\u0131\u011f\u0131n\u0131n 25-40\u00b0C \u00fczerinde bir tolerans sa\u011flar. Bu tolerans, yaz aylar\u0131ndaki ortam s\u0131cakl\u0131k art\u0131\u015flar\u0131n\u0131, anl\u0131k a\u015f\u0131r\u0131 y\u00fck d\u00f6ng\u00fclerini ve gresin ya\u015flanmas\u0131 ve viskozite-s\u0131cakl\u0131k \u00f6zelliklerinin de\u011fi\u015fmesiyle olu\u015fan m\u00fctevaz\u0131 s\u0131cakl\u0131k art\u0131\u015f\u0131n\u0131 kar\u015f\u0131lar. S\u0131zd\u0131rmaz gres yap\u0131s\u0131, periyodik ya\u011flama gerektirmedi\u011fi anlam\u0131na gelir; fabrika dolumu, normal ko\u015fullar alt\u0131nda \u015fanz\u0131man\u0131n t\u00fcm kullan\u0131m \u00f6mr\u00fc boyunca dayanacak \u015fekilde tasarlanm\u0131\u015ft\u0131r.<\/p>\n

Paketleme makinesi s\u00fcr\u00fcc\u00fcleri i\u00e7in giri\u015f h\u0131z\u0131 limiti: <\/strong>
\nKorea Ever-Power EP-AB ve EP-AF serileri, \u00e7er\u00e7eve boyutuna ba\u011fl\u0131 olarak 3.000\u20134.500 rpm maksimum giri\u015f h\u0131zlar\u0131 i\u00e7in derecelendirilmi\u015ftir. Paketleme makinesi servo h\u0131zlar\u0131nda (tipik olarak 2.000\u20133.000 rpm), t\u00fcm standart EP serileri nominal s\u0131n\u0131rlar i\u00e7inde \u00e7al\u0131\u015f\u0131r. Daha y\u00fcksek h\u0131zl\u0131 servo s\u00fcr\u00fcc\u00fcler (4.500 rpm'nin \u00fczerinde), belirli \u015fanz\u0131man \u00e7er\u00e7evesinin maksimum giri\u015f h\u0131z\u0131 spesifikasyonuna g\u00f6re do\u011frulanmal\u0131d\u0131r; daha y\u00fcksek h\u0131zlar, yatak \u0131s\u0131 \u00fcretimini ve gres \u00e7alkalama kay\u0131plar\u0131n\u0131 art\u0131rarak, normal h\u0131z aral\u0131klar\u0131 i\u00e7in kararl\u0131 durum de\u011ferlerinin \u00fczerinde s\u0131cakl\u0131k art\u0131\u015f\u0131n\u0131 h\u0131zland\u0131rabilir.<\/span><\/div>\n<\/div>\n
\n
\n

Paketleme Hatt\u0131 \u00c7al\u0131\u015fma Profili \u2014 Kore 3 Vardiya<\/p>\n

G\u00fcnl\u00fck: 21 saat \u00d7 60 dakika = 1260 dakika\/g\u00fcn
\nY\u0131ll\u0131k: 1.260 \u00d7 330 = ~6.930 saat\/y\u0131l
\n10 y\u0131ll\u0131k makine \u00f6mr\u00fc: ~69.300 saat toplam EP-AB tasar\u0131m \u00f6mr\u00fc: 20.000 saat
\n\u2192 \u00c7ene ekseni: 3. y\u0131lda (66,5 milyon devir) de\u011fi\u015ftirin
\n\u2192 Film \u00e7ekme ekseni: 3,5 y\u0131lda de\u011fi\u015ftirin
\n\u2192 Yard\u0131mc\u0131 akslar: 5 y\u0131ldan fazla dayanabilir. S\u0131zd\u0131rmaz ya\u011flama: bak\u0131m gerektirmez.
\nTepki kontrol\u00fc: y\u0131ll\u0131k (bkz. Madde 8 protokol\u00fc)<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Kore Ever-Power Ambalaj Makinesi Serisi Se\u00e7enekleri \u2014 H\u0131zl\u0131 Referans<\/h2>\n

\"Kore<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n
Ambalajlama S\u00fcr\u00fc\u015f\u00fc<\/th>\nSeri<\/th>\nSeviye<\/th>\nTipik i<\/th>\nSebep<\/th>\n<\/tr>\n<\/thead>\n
VFFS \u00e7apraz m\u00fch\u00fcrl\u00fc \u00e7ene (g\u0131da)<\/td>\nEP-AB P1<\/a><\/td>\nP1<\/td>\ni=25\u201350<\/td>\n8\u201312 mm s\u0131zd\u0131rmazl\u0131k band\u0131 \u2192 0,044 mm maksimum \u2192 P1 yeterli<\/td>\n<\/tr>\n
VFFS \u00e7ene (farmas\u00f6tik dar conta)<\/td>\nEP-AB P0<\/a><\/td>\nP0<\/td>\ni=25\u201350<\/td>\n\u22643 mm s\u0131zd\u0131rmazl\u0131k band\u0131 \u2192 0,015 mm maksimum \u2192 P0 gerekli<\/td>\n<\/tr>\n
HFFS film \u00e7ekme makaras\u0131 ekseni<\/td>\nEP-AF P1\/P2<\/a><\/td>\nP1\u2013P2<\/td>\ni=25<\/td>\nAtalet oran\u0131 kritik \u00f6neme sahip, bo\u015fluk de\u011fil; dans\u00e7\u0131 gerilimi i\u00e7in y\u00fcksek rijitli\u011fe sahip \u015faft.<\/td>\n<\/tr>\n
D\u00f6ner dolum karuseli (N=16\/24)<\/td>\nEP-ADS \/ EP-AD P1<\/a><\/td>\nP1<\/td>\ni=16\/21<\/td>\nTam kafa say\u0131s\u0131 e\u015fle\u015fmesi i\u00e7in standart d\u0131\u015f\u0131 oran; delik montaj\u0131 i\u00e7in yuvarlak flan\u015f.<\/td>\n<\/tr>\n
Katlan\u0131r karton katlan\u0131r kol<\/td>\nEP-ADS P1<\/a><\/td>\nP1<\/td>\ni=25\u201350<\/td>\n\u00c7er\u00e7eve alan\u0131na s\u0131\u011facak kompakt g\u00f6vde; \u00b10,3 mm bant i\u00e7inde 0,035 mm katlama hatas\u0131.<\/td>\n<\/tr>\n
Elektronik IC tepsisi \/ bant ve makara<\/td>\nEP-AFH<\/a><\/td>\n\u22641\u2032 standart sapma<\/td>\ni=25\u2013100<\/td>\n\u00b10,02 mm cep hassasiyeti; standart \u00f6zellik = P0 e\u015fde\u011feri, kalite kodu yok.<\/td>\n<\/tr>\n
Makine i\u00e7indeki konvey\u00f6r \/ ta\u015f\u0131ma sistemi<\/td>\nEkonomik Hat PA II<\/a><\/td>\n6\u20138\u2032<\/td>\ni=5\u2013100<\/td>\nSadece h\u0131z; EP-AB ile ayn\u0131 montaj sistemi \u2014 tek bir \u00e7izim t\u00fcm eksen kademeleri i\u00e7in ge\u00e7erlidir.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n

<\/p>\n

\n

S\u0131k\u00e7a Sorulan Sorular \u2014 Ambalaj Makineleri i\u00e7in Planet Di\u015fli Kutusu<\/h2>\n
\n
\n

Q<\/span>
\nBir VFFS \u00e7apraz contal\u0131 \u00e7eneli di\u015fli kutusu y\u0131lda ka\u00e7 y\u00f6n de\u011fi\u015ftirme i\u015flemine maruz kal\u0131r ve bu durum de\u011fi\u015ftirme planlamas\u0131 a\u00e7\u0131s\u0131ndan ne anlama gelir?<\/h3>\n

Dakikada 80 torba ve torba d\u00f6ng\u00fcs\u00fc ba\u015f\u0131na 2 \u00e7ene ters \u00e7evirme ile \u00e7al\u0131\u015fan Kore yap\u0131m\u0131 \u00fc\u00e7 vardiyal\u0131 bir VFFS hatt\u0131, \u00e7ene tahrik di\u015fli kutusunda y\u0131lda yakla\u015f\u0131k 66,5 milyon ters \u00e7evirme biriktirir. Korea Ever-Power EP-AB'nin tasar\u0131m \u00f6mr\u00fc 20.000 \u00e7al\u0131\u015fma saatidir; \u00fc\u00e7 vardiyal\u0131 \u00e7al\u0131\u015fmada y\u0131lda 6.930 saat ile bu, yakla\u015f\u0131k 2,9 y\u0131ll\u0131k bir hizmet \u00f6mr\u00fcne denk gelir. Koreli ambalaj makinesi OEM'leri genellikle \u00e7ene ekseni di\u015fli kutusu de\u011fi\u015fimini y\u0131ll\u0131k hat kapatma d\u00f6nemlerinde planlarlar. Geri tepme \u00f6l\u00e7\u00fcm\u00fc (geri tepme k\u0131lavuzumuzdaki protokole g\u00f6re) ger\u00e7ek a\u015f\u0131nma oran\u0131n\u0131 do\u011frular ve geri tepme art\u0131\u015f\u0131 s\u0131zd\u0131rmazl\u0131k kalitesini d\u00fc\u015f\u00fcrmeden \u00f6nce de\u011fi\u015fim planlamas\u0131na olanak tan\u0131r; bu da reaktif bir bak\u0131m yakla\u015f\u0131m\u0131ndan ziyade \u00f6ng\u00f6r\u00fcc\u00fc bir bak\u0131m yakla\u015f\u0131m\u0131 sa\u011flar.<\/p>\n<\/div>\n

\n

Q<\/span>
\nVFFS makinemde uzun \u00fcretim s\u00fcre\u00e7lerinin sonunda, ancak ba\u015flang\u0131\u00e7ta de\u011fil, conta pozisyonunda artan bir kayma g\u00f6zlemliyorum. Bunun olas\u0131 nedeni nedir?<\/h3>\n

\u00c7al\u0131\u015fma ba\u015flang\u0131c\u0131nda g\u00f6r\u00fcnmeyen, \u00e7al\u0131\u015fma sonu conta pozisyonu kaymas\u0131, klasik bir termal genle\u015fme belirtisidir - bo\u015fluk sorunu de\u011fildir. Di\u015fli kutusu, montaj yap\u0131s\u0131 ve servo motor, \u00e7al\u0131\u015fman\u0131n ilk 30-60 dakikas\u0131nda \u0131s\u0131nd\u0131k\u00e7a, di\u015fli kutusu g\u00f6vdesi (\u00e7elik\/al\u00fcminyum) ile makine \u00e7er\u00e7evesi aras\u0131ndaki diferansiyel termal genle\u015fme, yava\u015f bir pozisyon kaymas\u0131na neden olur. Bu kayma tutarl\u0131, tahmin edilebilir ve di\u015fli kutusu a\u015f\u0131nmas\u0131ndan ba\u011f\u0131ms\u0131zd\u0131r. \u00c7\u00f6z\u00fcm, makine kontrol\u00fcnde bir \u0131s\u0131nma telafi d\u00f6ng\u00fcs\u00fcd\u00fcr: 45 dakikal\u0131k \u00e7al\u0131\u015fmadan sonra, makine kontrol\u00f6r\u00fc, \u00e7ene pozisyonu ayar noktas\u0131n\u0131 \u00f6l\u00e7\u00fclen termal kayma de\u011feri kadar kayd\u0131r\u0131r. Bu bir servo yaz\u0131l\u0131m d\u00fczeltmesidir - di\u015fli kutusu spesifikasyon sorunu de\u011fildir. Kayma, \u00e7al\u0131\u015fmalar aras\u0131nda tutars\u0131zsa (bazen daha b\u00fcy\u00fck, bazen daha k\u00fc\u00e7\u00fck), bu termal genle\u015fmeden ziyade bo\u015fluk art\u0131\u015f\u0131n\u0131 g\u00f6sterir ve teslimat sertifikas\u0131 temel de\u011ferine g\u00f6re bo\u015fluk \u00f6l\u00e7\u00fcm\u00fcn\u00fc gerektirir.<\/p>\n<\/div>\n

\n

Q<\/span>
\nBir paketleme makinesinin kam tahrik sistemi, bir CV mili kullanarak \u015fanz\u0131man \u00e7\u0131k\u0131\u015f milini ofset bir kam pozisyonuna ba\u011flayabilir mi?<\/h3>\n

Evet. Kore yap\u0131m\u0131 VFFS ve HFFS makine tasar\u0131mlar\u0131nda, bazen \u015fanz\u0131man \u00e7\u0131k\u0131\u015f milinin, \u015fanz\u0131man merkez hatt\u0131ndan uzakta konumland\u0131r\u0131lm\u0131\u015f bir kam mekanizmas\u0131n\u0131 tahrik etmesi gerekebilir; \u00f6rne\u011fin, servo motor ve \u015fanz\u0131man\u0131n yer darl\u0131\u011f\u0131 nedeniyle kam ile e\u015f eksenli olarak konumland\u0131r\u0131lamad\u0131\u011f\u0131 durumlarda. Hassas CV tahrik milleri<\/a> Bu \u00e7\u00f6z\u00fcm, a\u00e7\u0131sal sapma yoluyla \u015fanz\u0131man \u00e7\u0131k\u0131\u015f torkunu, \u015fanz\u0131man \u00e7\u0131k\u0131\u015f yata\u011f\u0131na ek bo\u015fluk, h\u0131z d\u00fczensizli\u011fi veya yanl\u0131\u015f hizalama kaynakl\u0131 yatak y\u00fck\u00fc getirmeden kam giri\u015f miline iletir. Bu, y\u0131lda 43-250 milyon \u00e7evrimde kaplin yorulma \u00f6mr\u00fcn\u00fcn endi\u015fe kayna\u011f\u0131 olaca\u011f\u0131 y\u00fcksek \u00e7evrimli paketleme kam tahrikleri i\u00e7in esnek kaplinlere g\u00f6re tercih edilen \u00e7\u00f6z\u00fcmd\u00fcr.<\/p>\n<\/div>\n

\n

Q<\/span>
\nKorea Ever-Power'\u0131n, 4 saatte bir film de\u011fi\u015fimiyle 7\/24 \u00e7al\u0131\u015fan Kore men\u015feili bir at\u0131\u015ft\u0131rmal\u0131k paketleme makinesi i\u00e7in \u00f6nerisi nedir?<\/h3>\n

S\u0131k film de\u011fi\u015fimi yap\u0131lan 7\/24 \u00e7al\u0131\u015fan Kore at\u0131\u015ft\u0131rmal\u0131k VFFS hatt\u0131 i\u00e7in: \u00e7apraz s\u0131zd\u0131rmazl\u0131k \u00e7ene ekseni i\u00e7in EP-AB P1 (standart g\u0131da ambalaj\u0131 spesifikasyonu), film \u00e7ekme ekseni i\u00e7in EP-AF P1 veya P2 (atalet oran\u0131 anahtar parametredir - en a\u011f\u0131r makara i\u00e7in J_ratio \u2264 5:1 oldu\u011fundan emin olun) ve makine i\u00e7i ta\u015f\u0131ma konvey\u00f6rleri i\u00e7in EP-Economic Line PA II belirtin. Film de\u011fi\u015fiminin kendisi di\u015fli kutusu spesifikasyonunu de\u011fi\u015ftirmez - makara de\u011fi\u015fimi, i=25 iki kademeli oran\u0131n yans\u0131t\u0131lan atalet azalmas\u0131 yoluyla absorbe etti\u011fi 10:1 atalet varyasyonunu yarat\u0131r. 7\/24 \u00e7al\u0131\u015fma (8.760 saat\/y\u0131l) durumunda, standarttan daha y\u00fcksek \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc g\u00f6z \u00f6n\u00fcne al\u0131nd\u0131\u011f\u0131nda, \u00e7ene ekseni de\u011fi\u015fimini 3 y\u0131l yerine 2,3 y\u0131lda planlay\u0131n. Korea Ever-Power, talep \u00fczerine 7\/24 ambalaj hatlar\u0131 i\u00e7in Korece dilinde bir bak\u0131m program\u0131 \u015fablonu sa\u011flar.<\/p>\n<\/div>\n<\/div>\n<\/section>\n

<\/p>\n

\n

Paketleme makinelerinizin di\u015fli kutular\u0131n\u0131 Korea Ever-Power ile belirleyin.<\/h2>\n

Korea Ever-Power'\u0131n uygulama ekibi, s\u0131zd\u0131rmazl\u0131k band\u0131 geni\u015fli\u011finizden bo\u015fluk derecesini hesaplar, film \u00e7ekme tahrikleri i\u00e7in atalet oran\u0131n\u0131 onaylar, d\u00f6ner indeksleyiciler i\u00e7in standart d\u0131\u015f\u0131 oran kullan\u0131labilirli\u011fini sa\u011flar ve t\u00fcm paketleme eksenleri i\u00e7in \u00e7evrim \u00f6mr\u00fc tahminlerini Korece olarak, ayn\u0131 i\u015f g\u00fcn\u00fc i\u00e7inde sunar.<\/p>\n

EP-AB Hassas Hat \u0130\u00e7i \u2192
\n<\/a>
\nEP-AFH Elektronik Ambalaj \u2192
\n<\/a><\/div>\n<\/section>\n

Edit\u00f6r: Cxm<\/p>","protected":false},"excerpt":{"rendered":"

Application Guide \u00b7 VFFS \u00b7 HFFS \u00b7 Rotary Fill \u00b7 CPM Calculation Planetary Gearbox for Packaging Machines \u2014 VFFS, HFFS, and Rotary Fill Drive Selection A packaging machine’s throughput in bags per minute is directly constrained by the gearbox backlash on the cross-seal jaw axis \u2014 every arcminute of excess clearance adds dead time at […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[965],"tags":[],"class_list":["post-661","post","type-post","status-publish","format-standard","hentry","category-application-and-technical-guid"],"_links":{"self":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/661","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/comments?post=661"}],"version-history":[{"count":2,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/661\/revisions"}],"predecessor-version":[{"id":663,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/posts\/661\/revisions\/663"}],"wp:attachment":[{"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/media?parent=661"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/categories?post=661"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/planetary-gearboxes.com\/tr\/wp-json\/wp\/v2\/tags?post=661"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}