Tag Archives: planetary hydraulic motor

China OEM Hydraulic Excavator Swing/Rotory/Gear Motor Excavator Parts Planetary Gearbox differential gearbox

Product Description

 

Product Description

Hydraulic Excavator SWING/ROTORY/GEAR MOTOR EXCAVATOR PARTS Planetary Gearbox

1. Completely, assembly, and ready to installed in your excavators.

2. With MOTOR,

3. All components are produced by us.

4. All new, undamaged.

5. Painted or Unpainted, depend on requirement

6. 90 days warranty, call or email with any questions.

7. Plywood Case Packing, free of fumigation

8. Deliver to CZPT by Sea, Air, or Carrier.

Engine Parts : Piston,liner, gasket set, bearing, valve, crankshaft,connect rod, camshaft,cyl block,cyl head, turbo,starter, water pump, alternator, feed pump, injector, fuel pump…….

Hydraulic Parts: Hyd pump,gear pump,regulator swing motor,travel motor,main control valve, panetary carrier assy,sun gear, panetary gear, cyl block&valve plater, piston shoe,……..

Undercarriage Parts: carrier roller,bottom/track roller, idler,sproker, track shoe, track link, adjust cyl,arm/boom/bucket cyl, adjust spring, exvavator bucket, bucket teeth/tip……

Electronic Parts : Throttle/stepper motor,electric appliance,Pressure Switch, Sensor, Switch Start Flameout Solenoid , monitor, controller/ECU……  

Cabin Parts : Complete Cabin, Cabin door, door panel, engine cover, Raditator, hyd oil cooler, Condenser, air condenser…….

Detailed Photos

 

Engine Parts Including:

Crankshaft Cylinder Head Cylinder Liner Cylinder Block
Camshaft Injector Filter Fuel Pump
Water Pump Piston Turbocharger Connecting Rod
Gear Ring Engine Assembly Flywheel Injection Valves
Bearing Bushes Full Gasket Set Intake Valve Exhaust Valve

 

Product Parameters

Applicable Models:

THE MODELS FOR EXCAVATOR/BULLDOZER 
FOR-HITACHI 
EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
ZX110 ZX120 ZX200 ZX200-1 ZX200-3 ZX200-5G ZX200LC-3 ZX210 ZX210-3
ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX300 ZX330 ZX330C ZX350
ZX450 ZX450LC ZX500 ZX500LC ZX520 ZX670 ZX690 ZX870 ZX130
ZX170 ZX170LC ZX195 ZX260 ZX360 ZX360LC ZX400 ZX470 ZX490
FOR-KOMATSU(EXCAVATOR)
PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400LC-7 PC450-6 PC450-7
PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
FOR-KOMATSU(BULLDOZER)
D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
D80 D85 D155 D275 D355 D85PX D85EX D65EX  
FOR-CATERPILLAR(EXCAVATOR)
E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
E324 E140 E300B E330C E120 E70 E322C E322B E325
E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
CAT330 CAT322 CAT245 CAT325 CAT320L CAT973  CAT939C CAT963C CAT313
CAT323 CAT318 CAT326 CAT328 CAT329 CAT336 CAT340 CAT345 CAT349
FOR*CAT-ERPILLAR(BULLDOZER)
D3 D3B D3C D3D D4 D4C D4D D4E D4H
D5 D5B D5C D5D D5H D5M D6 D6C D6D
D6H D6M D6R D6G D6N D7 D7C D7D D7E
D7F D7G D7H D7R D8 D8R D8N D8H D8T
D8L D8K D8G D8M D9 D9L D9N D9R D9T
D10 D10R D10N D10T D11 D11R D11N    
FOR-KOBELCO
SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
FOR-SUMITOMO
SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
FOR-VOLVO
EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
EC460C EC700 EC140 EC140B EC160B EC350 EC350DL EC480 EC340
FOR-LIEBHERR
R914 R924 R934 R944 R916 R926 R936 R954 R966
R974 R984              
FOR-KUBOTA
JH60-7 JH115 JH135 JH161 JH185        
FOR-DAEWOO
DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
DH370 DH80 DH500 DH450 DH225 DH150 DH330 DH400 DH580
FOR-HYUNDAI
R60-5 R60-7 R80-7 R200 R200-3 R210 R210-1 R210-9 R210LC
R210LC-7 R225 R225-3 R225-7 R250 R250-7 R290 R290LC R290LC-7
R320 R360 R954 R205 R210-5 R215 R230 R235 R275
R300 R385 R485            
FOR-KATO
HD512 HD1430 HD512III HD820III HD820R HD1430III HD700VI HD1250VII HD250SE
HD400SE HD500SE HD1880            
FOR-DOOSAN
DX225 DX225LC DX258 DX300 DX300LCA DX420 DX430 DX140 DX150
DX220 DX250 DX255 DX260 DX370 DX480 DX520    
FOR-SHXIHU (WEST LAKE) DIS.I
SD13-2 DH16J2XL DH16J2LGP SD16 SD22 SD32      
FOR-CASE
CX210 CX210B CX210C CX210D CX210LC CX225 CX235 CX235C CX240
CX240C CX245 CX250 CX250C CX300 CX300C CX330 CX330C CX350
CX350C CX460 CX460LC CX470 CX470C CX490 CX490D CX700 CX700B
CX750 CX750D              
FOR-JCB
JS200 JS200SC JS210 JS210SC JS220 JS220LC JS230 JS230LC JS240
JS240LC JS290 JS290LC JS300 JS300LC JS330 JS330LC    
FOR-XCMG
XE55DA XE60DA XE65DA XE75DA XE80C XE80D XE85C XE85D XE135D
XE155DK XE150D XE155D XE200DA XE200D XE200C XE205DA XE215DA XE215C
XE215D XE215HB XE225DK XE230C XE245DK XE240D XE260C XE265C XE270DK
XE305D XE335DK XE335C XE370D XE370DK XE370CA XE370C XE380DK XE470D
XE490DK XE490CK XE500HB XE520DK XE550DK XE750D XE750G XE950D XE950G
XE950DA XE55 XE60 XE65 XE75 XE80 XE85 XE135 XE150
XE155 XE200 XE205 XE215 XE225 XD230 XE240 XE245 XE260
XE265 XE270 XE305 XE335 XE370 XE380 XE470 XE490 XE500
XE520 XE550 XE750 XE950          
FOR-MITSUBISHI
MS30 MS110 MS110-3 MS110-5 MS110-8 MS180      
FOR-SAMSUNG
SE210 SE280 SE320            
FOR-IHI
IHI35 IHI50 IHI55 IHI60 IHI75        
FOR-YMMA
YM15 YM30 YM35 YM55 YM65 YM85      
FOR-LIUGONG
LG906C LG907 LG200 LG220 LG925 LG934      

Related Products:

 

Company Profile

Exported Experience:
Since 2005, we have been engaged in the export business of engineering machinery engines and Parts/accessories, Undercarriage Parts, Mini/Small excavators, backhoe loader, Skid Steer Loard and Attachments. Mainly exported to countries and regions such as Europe, the United States, Canada, Mexico, Brazil, and Southeast Asia with ISO, CE certificates.
Various Parts in Stock
1. Engine, hydraulic pump, distribution valve, center rotation, slewing bearing, walking drive, cab, control valve, relief valve, main control multi way valve, etc
2. Hydraulic Parts: main oil seal | repair kit | O-ring | water pump repair kit | hammer repair kit | distribution valve repair kit | hydraulic pump repair kit | rotary pump repair kit | oil cylinder repair kit | walking motor repair kit | hydraulic cylinder | piston | middle arm cylinder | bucket cylinder | cylinder barrel | tension cylinder | piston rod | large screw nut | boom cylinder
3. Electrical Parts, Including: starter motor computer board | automatic refueling motor | lever assembly | display screen | throttle cable | solenoid valve | Xiao | CZPT button | relay | instrument panel | fuse | monitor | control panel | air conditioning compressor | vehicle wiring harness | oil suction pump | governor | connector | timer | plug | pre thermal resistor | fuse | fuse | diesel meter | CZPT assembly | controller | on Off | Magnetic switch | Hydraulic pump pressure switch | Oil pressure switch | Stop switch | Ignition switch | Sensor | Water temperature sensor | Oil sensor | Diesel sensor | Automatic throttle motor sensor | Sensor | Single foot sensor | Angle sensor | Speed sensor | Pressure sensor
4. Undercarriage Parts: including; Idler | Carrier roller | Support roller | Drive teeth | Chain | Chain connection | Chain pin | Bucket shaft | Four wheel belt | Chain rail assembly | Idler bracket | Rotary support | Track | Rubber track | Track assembly | Track plate | Tensioning device | Tensioning cylinder seat | Tensioning cylinder | Universal cross shaft | Chain plate screw | Big spring | Chain plate | Chain link | Chain guard frame | Bottom guard plate
5. Bucket, rock bucket, reinforced bucket, ditch bucket, grid bucket, screen bucket, cleaning bucket, tilting bucket, thumb bucket, trapezoidal bucket
6. Excavator quick change joint, excavator oil cylinder, crushing hammer, hydraulic shear, hydraulic compactor, vibrating hammer, bucket teeth, tooth seat, track, carrier roller, support roller
And Other related machineries parts:
Excavator, wheeled excavator, loader, small loader, forklift, sliding loader, excavator loader , bulldozer, scraper, dump truck, mining truck, roller, single steel wheel roller, double steel wheel roller, tire roller, small roller, compactor, smooth wheel roller, 3 wheel roller, sheep foot pressure Road machine, impact compactor, flat compactor, vibration compactor, dynamic compactor, hand-held compactor etc.

Customer’s on-site use

Our Advantages

1. The company has a stable and friendly supply and demand relationship with more than 20 factories for a long time, with reliable quality, stable supply of goods, and timely and professional after-sales service.
2. The company has professional customer service personnel, sales team, and after-sales service team, which can provide online video after-sales service. If conditions permit, on-site service is also available.

 

 

FAQ

Q1: Are you trading company or manufacturer ?

A: We are an industry and trade integrated enterprise.

Q2. How is your after-sales service?

1. We implement factory joint warranty services: our after-sales service personnel assist customers and cooperate with our factory’s technical personnel to implement 2 service modes: online and offline;
2. Each product has a certain warranty period, and within the warranty period, free accessories are provided; Unexpected warranty period, only the cost of accessories will be charged. All shipping costs are borne by customers;
3. If conditions permit, we can appoint technicians to provide on-site services.

Q3. What are your terms of delivery?

A: EXW, FOB, CFR, CIF.

Q4: What quality level does your product belong to?

A: We have been engaged in the export business of these products since 2005 and have established a sound quality control system. According to the procurement needs of different markets and customers, we mainly focus on products with high, medium quality, with original parts as the main component and CZPT parts as the auxiliary.

Q5. How about your delivery time?

Generally, within 5-10days after your payment.
If we do not ship the goods after receiving payment, you can directly file a complaint with the Chinese embassy or consulate in the local area, and the cost will be borne by our company.

Q6: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit ;

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Thank you very much for your attention. Kindly Please feel free to contact us at any time.  Welcome to back to your HOME

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Technical Support
Warranty: 12 Months
Type: Crawler Excavator
Usage: Special Excavator, Marine Excavator, Mining Excavator, GM Excavator
Bucket: Backhoe
Transmission: Hydraulic Transmission
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China OEM Hydraulic Excavator Swing/Rotory/Gear Motor Excavator Parts Planetary Gearbox   differential gearbox	China OEM Hydraulic Excavator Swing/Rotory/Gear Motor Excavator Parts Planetary Gearbox   differential gearbox
editor by CX 2024-03-26

China manufacturer 3301 Concrete Mixer Speed Reducer, Hydraulic Motor Planetary Gearbox Wholesale Factroy with high quality

Product Description

Introducing the Mixer Truck Speed Reducer 3301, an innovative gearbox designed for mixer trucks to achieve optimal speed control and torque transmission. This high-performance reducer is tailored to meet the specific needs of mixer trucks, ensuring smooth and efficient operation.
The 3301 speed reducer is equipped with an advanced gearing system that provides precise and reliable speed reduction. The gears are meticulously crafted from durable materials, ensuring long-lasting performance and durability. This reducer’s gear ratio is optimized for mixer truck applications, balancing torque and speed for optimal mixing efficiency.
With its compact and robust design, the 3301 speed reducer is built to withstand the challenges of heavy-duty applications. It features a robust casing and heat dissipation system, ensuring reliable operation even under extreme working conditions.
Ease of maintenance is a key feature of the 3301 speed reducer. It comes with user-friendly lubrication systems and inspection points, allowing for quick and convenient maintenance. This minimizes downtime and keeps the reducer running at CZPT performance.
Backed by a comprehensive warranty, the Mixer Truck Speed Reducer 3301 offers peace of mind and confidence in your purchase. Whether you’re working on a construction site, transporting materials, or anywhere else your mixer truck needs to perform at its best, the 3301 speed reducer is ready to deliver exceptional performance and reliability.
 

Model NO. 3301 Model 3301
Lead Time 5 Days Transport Package Standard Export Wooden Case
Colour Red Usage Concrete Mixer
Weight 270KG Specification 56*56*68
Trademark Bodeke Origin China
HS Code 8483457100 Production Capacity 100 Sets/Month

 

Technical data of Camray CMR conrete mixer gearbox
Model 3301
Max.Output Torque
Nm
50000
   
Ratio
l=
1:141
   
Max.installation angle of Drum 15°
Max.Input speed
rpm
2500
   
Max.Output speed
rpm
15
   
Max.Capacity of Drum   m³ 6~8
Weight(without oil)    KG 260
Lubrication Oil Quantity  dm³ 8
Max.Misalignmeng of flange
ZTS P68 reducer / gearbox ZHP P75S reducer / gearbox A4VG180HD1MT1/32R-NSF02F571-S PISTON pump 875719000
ZTS P70 reducer / gearbox DD33-MF reducer / gearbox A7VO55LRDS/63L-NZB01-S PISTON pump 8483457100
ZTS P75S reducer / gearbox ZHP P68 reducer / gearbox Concrete Mixer Truck  Mixer Drum  Cement Mixer SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Samples:
US$ 700/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

  • Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
  • Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
  • Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
  • Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
  • Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
  • Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
  • Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
  • Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
  • Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China manufacturer 3301 Concrete Mixer Speed Reducer, Hydraulic Motor Planetary Gearbox Wholesale Factroy   with high quality China manufacturer 3301 Concrete Mixer Speed Reducer, Hydraulic Motor Planetary Gearbox Wholesale Factroy   with high quality
editor by CX 2024-03-01

China Custom Gft Series Gft60 Planetary Gearboxes for A2fe80/90/ 107/125 Hydraulic Motor gearbox definition

Product Description

Product Description

GFT series planetary gearbox  adopts two-stage and three-stage planetary gear structure design, built-in multi-disc parking brake, compact structure, full complement planetary gear bearings and high load-bearing capacity bearings can absorb the impact force from the load, easy to install and applicable For driving devices such as engineering machinery, construction machinery, and mining machinery. A full range of gearboxes with multiple planetary stages, as well as planetary gearboxes that can be combined with numerous CZPT hydraulic motors (and in some cases electric motors). GFT series planetary gearboxes are used in many industries around the world, including agriculture, construction and mining.

 

 

Product Parameters

Model Output
torque
Speed ratio Holding  torque Recommend motor   Weight
GFW5190F 105000 121.1 1448 A6VM200/
A2FE(107/125)
A6VE(160/170) 430
GFT8190F 130000 68/209 A2FE(125/160) 450
GFT220 200000 97.7/145.4/188.9/246.1 1472 A2FE(160/180) A6VM(200/215) 880
GFT160 140000 114.2/133 1448 A2FE(160/180) A6VE160/
A6VM(200/215
680
160000 251
GFT110 95000 95.8/114.8/128.6/147.2/215 1232 A2FE
(107/125/160)/
A6VM160
A6VE107/160 420
110000 147.2/173.9/215
GFT80 68000 76.7/99/126.9/149.9/185.4 1232 A2FE
(107/125/160)
A6VE107/160 380
80000
GFT60 42500 86.5 818 A2FE80/90/ 107/125 A6VE80/107 250
60000 105.5/139.9/169.9
GFT50 50000 99.8 715 A2FE80/90 A6VE80 245
GFT36 26000 67/79.4/100/116.5 715 A2FE80/90 A6VE80 170
36000 67/79.4/100/116.5/131/138.8
GFT17 12500 45.4 379 A2FE45/56/63 A6VE28/55 99
17000 32.1/45.4/54 90

Dimensions

 

Related Product

 

Packaging & Shipping

Company Profile

Application

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Shunting
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Customization:
Available

|

Customized Request

planetary gearbox

Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications

Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:

  • Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
  • Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
  • High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
  • Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
  • Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
  • Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
  • Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
  • Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.

Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Advantages of Planetary Gearboxes Compared to Other Gearbox Configurations

Planetary gearboxes, also known as epicyclic gearboxes, offer several advantages compared to other gearbox configurations. These advantages make them well-suited for a wide range of applications. Here’s a closer look at why planetary gearboxes are favored:

  • Compact Size: Planetary gearboxes are known for their compact and space-efficient design. The arrangement of multiple gears within a single housing allows for high gear reduction ratios without significantly increasing the size of the gearbox.
  • High Torque Density: Due to their compact design, planetary gearboxes offer high torque density, meaning they can transmit a significant amount of torque relative to their size. This makes them ideal for applications where space is limited, but high torque is required.
  • Efficiency: Planetary gearboxes can achieve high efficiency levels, especially when properly lubricated and well-designed. The arrangement of multiple meshing gears allows for load distribution, reducing individual gear tooth stresses and minimizing losses due to friction.
  • Multiple Gear Stages: Planetary gearboxes can be designed with multiple stages, allowing for higher gear reduction ratios. This is particularly advantageous when precise control of output speed and torque is required.
  • High Gear Ratios: Planetary gearboxes can achieve high gear reduction ratios in a single stage, eliminating the need for multiple external gears. This simplifies the overall design and reduces the number of components.
  • Load Sharing: The multiple gear meshing arrangements in planetary gearboxes distribute loads evenly across multiple gears, reducing the stress on individual components and enhancing overall durability.
  • High Precision: Planetary gearboxes offer high precision and accuracy in gear meshing, making them suitable for applications that demand precise motion control.
  • Quiet Operation: The design of planetary gearboxes often leads to smoother and quieter operation compared to some other gearbox configurations, contributing to improved user experience.

Overall, the advantages of planetary gearboxes in terms of size, torque density, efficiency, versatility, and precision make them an attractive choice for a wide range of applications across industries, including robotics, automotive, aerospace, and industrial machinery.

China Custom Gft Series Gft60 Planetary Gearboxes for A2fe80/90/ 107/125 Hydraulic Motor   gearbox definition		China Custom Gft Series Gft60 Planetary Gearboxes for A2fe80/90/ 107/125 Hydraulic Motor   gearbox definition
editor by CX 2024-01-30

China Professional Gft Series Gft60 Planetary Gearboxes for A6ve80/107 Hydraulic Motor manufacturer

Product Description

Product Description

GFT series planetary gearbox  adopts two-stage and three-stage planetary gear structure design, built-in multi-disc parking brake, compact structure, full complement planetary gear bearings and high load-bearing capacity bearings can absorb the impact force from the load, easy to install and applicable For driving devices such as engineering machinery, construction machinery, and mining machinery. A full range of gearboxes with multiple planetary stages, as well as planetary gearboxes that can be combined with numerous CZPT hydraulic motors (and in some cases electric motors). GFT series planetary gearboxes are used in many industries around the world, including agriculture, construction and mining.

 

 

Product Parameters

Model Output
torque
Speed ratio Holding  torque Recommend motor   Weight
GFW5190F 105000 121.1 1448 A6VM200/
A2FE(107/125)
A6VE(160/170) 430
GFT8190F 130000 68/209 A2FE(125/160) 450
GFT220 200000 97.7/145.4/188.9/246.1 1472 A2FE(160/180) A6VM(200/215) 880
GFT160 140000 114.2/133 1448 A2FE(160/180) A6VE160/
A6VM(200/215
680
160000 251
GFT110 95000 95.8/114.8/128.6/147.2/215 1232 A2FE
(107/125/160)/
A6VM160
A6VE107/160 420
110000 147.2/173.9/215
GFT80 68000 76.7/99/126.9/149.9/185.4 1232 A2FE
(107/125/160)
A6VE107/160 380
80000
GFT60 42500 86.5 818 A2FE80/90/ 107/125 A6VE80/107 250
60000 105.5/139.9/169.9
GFT50 50000 99.8 715 A2FE80/90 A6VE80 245
GFT36 26000 67/79.4/100/116.5 715 A2FE80/90 A6VE80 170
36000 67/79.4/100/116.5/131/138.8
GFT17 12500 45.4 379 A2FE45/56/63 A6VE28/55 99
17000 32.1/45.4/54 90

Dimensions

 

Related Product

 

Packaging & Shipping

Company Profile

Application

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Shunting
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China Professional Gft Series Gft60 Planetary Gearboxes for A6ve80/107 Hydraulic Motor   manufacturer China Professional Gft Series Gft60 Planetary Gearboxes for A6ve80/107 Hydraulic Motor   manufacturer
editor by CX 2024-01-12